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真空甩帶爐爐襯厚度如何檢測
發布時間:2018-07-08   瀏覽:2086次

  真空甩帶爐(lu)爐(lu)襯厚度如何檢測

  真空甩帶爐爐襯(chen)厚(hou)度如何檢(jian)測?甩(shuai)(shuai)(shuai)帶爐爐襯(chen)是個比較重要的(de)部分,甩(shuai)(shuai)(shuai)帶爐的(de)質量(liang)的(de)好壞和厚(hou)薄(bo)對(dui)于電爐的(de)使(shi)用(yong)有(you)比較大的(de)影(ying)響(xiang)。爐襯(chen)是指用(yong)于對(dui)金屬進行精煉的(de)爐子(zi)的(de)爐壁,使(shi)用(yong)耐高溫(wen)陶(tao)瓷制成。甩(shuai)(shuai)(shuai)帶爐爐襯(chen)的(de)使(shi)用(yong)壽命直接影(ying)響(xiang)了甩(shuai)(shuai)(shuai)帶爐的(de)整(zheng)體使(shi)用(yong)壽命。

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  檢測真空甩(shuai)帶爐(lu)的(de)爐(lu)襯(chen)厚度有以下幾種檢測方法:

  應力(li)波(bo)法:應力(li)波(bo)動信號對(dui)結構缺陷(xian)有很高的敏(min)感性(xing),當應力(li)波(bo)在介(jie)質傳播(bo)時,如遇到孔洞(dong)、裂紋(wen)等界(jie)面不(bu)連續(xu)處,就會發生反射(she)、折射(she)、散射(she)和模式轉換,利用應力(li)波(bo)的特性(xing)可以(yi)確定冷卻壁材料的厚度。

  電(dian)(dian)容法(fa)(fa):電(dian)(dian)容法(fa)(fa)與電(dian)(dian)阻(zu)法(fa)(fa)類似,在(zai)爐襯內部埋設(she)同軸圓形電(dian)(dian)容器傳感器,電(dian)(dian)容值與其長度成對(dui)(dui)應關系,可以通(tong)過(guo)測量電(dian)(dian)容值來(lai)確定高爐砌體的厚度。通(tong)過(guo)這些(xie)方法(fa)(fa),對(dui)(dui)真空甩帶爐爐襯的一些(xie)基本數據和性(xing)能有(you)(you)了(le)初步的判斷和堅定,對(dui)(dui)電(dian)(dian)爐的大體的工(gong)作狀況有(you)(you)些(xie)概括的了(le)解。

  電(dian)(dian)(dian)阻(zu)法:是在(zai)真空甩帶爐爐襯(chen)內部(bu)埋設電(dian)(dian)(dian)阻(zu)元(yuan)件,傳(chuan)感(gan)器前端(duan)與(yu)爐襯(chen)內表面對齊,通過(guo)引線(xian)與(yu)測(ce)量(liang)系統相(xiang)連(lian)接,電(dian)(dian)(dian)阻(zu)元(yuan)件的(de)電(dian)(dian)(dian)阻(zu)值與(yu)其長度(du)相(xiang)關(guan),隨著電(dian)(dian)(dian)阻(zu)元(yuan)件與(yu)爐襯(chen)同步損耗(hao),電(dian)(dian)(dian)阻(zu)會變化(hua),利用相(xiang)應的(de)測(ce)量(liang)儀表測(ce)得元(yuan)件輸出的(de)電(dian)(dian)(dian)信號,即(ji)可在(zai)線(xian)測(ce)量(liang)爐襯(chen)的(de)剩余厚度(du)。


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真空燒結爐故障原因及處理辦法

真空燒結爐故障原因及處理辦法

  真(zhen)(zhen)(zhen)空(kong)(kong)(kong)燒(shao)(shao)結(jie)(jie)(jie)爐(lu)(lu)(lu)故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)原(yuan)(yuan)(yuan)因(yin)及(ji)(ji)(ji)處(chu)(chu)(chu)理辦(ban)(ban)法(fa)  真(zhen)(zhen)(zhen)空(kong)(kong)(kong)燒(shao)(shao)結(jie)(jie)(jie)爐(lu)(lu)(lu)是(shi)(shi)(shi)(shi)(shi)(shi)一種(zhong)(zhong)廣泛應用于(yu)(yu)(yu)材料制(zhi)備和(he)加(jia)工(gong)的(de)高溫(wen)(wen)(wen)設(she)備。然而(er),由(you)(you)于(yu)(yu)(yu)各(ge)種(zhong)(zhong)原(yuan)(yuan)(yuan)因(yin),真(zhen)(zhen)(zhen)空(kong)(kong)(kong)燒(shao)(shao)結(jie)(jie)(jie)爐(lu)(lu)(lu)可(ke)(ke)(ke)能(neng)(neng)會出(chu)現(xian)各(ge)種(zhong)(zhong)故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang),影響其正(zheng)常(chang)(chang)(chang)(chang)(chang)運轉。真(zhen)(zhen)(zhen)空(kong)(kong)(kong)燒(shao)(shao)結(jie)(jie)(jie)爐(lu)(lu)(lu)廠家八佳電(dian)(dian)(dian)氣(qi)(qi)將(jiang)詳細介紹真(zhen)(zhen)(zhen)空(kong)(kong)(kong)燒(shao)(shao)結(jie)(jie)(jie)爐(lu)(lu)(lu)的(de)常(chang)(chang)(chang)(chang)(chang)見故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)原(yuan)(yuan)(yuan)因(yin)及(ji)(ji)(ji)相應的(de)處(chu)(chu)(chu)理辦(ban)(ban)法(fa)。  一、真(zhen)(zhen)(zhen)空(kong)(kong)(kong)度(du)異(yi)(yi)(yi)(yi)常(chang)(chang)(chang)(chang)(chang)  1.故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)原(yuan)(yuan)(yuan)因(yin):真(zhen)(zhen)(zhen)空(kong)(kong)(kong)度(du)異(yi)(yi)(yi)(yi)常(chang)(chang)(chang)(chang)(chang)通常(chang)(chang)(chang)(chang)(chang)是(shi)(shi)(shi)(shi)(shi)(shi)由(you)(you)于(yu)(yu)(yu)真(zhen)(zhen)(zhen)空(kong)(kong)(kong)系(xi)(xi)統(tong)(tong)密(mi)(mi)(mi)封性能(neng)(neng)下降或(huo)漏氣(qi)(qi)所(suo)(suo)導(dao)致(zhi)。這可(ke)(ke)(ke)能(neng)(neng)是(shi)(shi)(shi)(shi)(shi)(shi)由(you)(you)于(yu)(yu)(yu)密(mi)(mi)(mi)封圈(quan)(quan)老化、密(mi)(mi)(mi)封面松動(dong)或(huo)管道破裂等原(yuan)(yuan)(yuan)因(yin)引起。  2.處(chu)(chu)(chu)理辦(ban)(ban)法(fa):檢(jian)(jian)查(cha)(cha)(cha)(cha)真(zhen)(zhen)(zhen)空(kong)(kong)(kong)系(xi)(xi)統(tong)(tong)的(de)密(mi)(mi)(mi)封圈(quan)(quan)是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)老化或(huo)損壞,及(ji)(ji)(ji)時(shi)(shi)(shi)(shi)(shi)(shi)更(geng)(geng)(geng)(geng)換(huan)(huan)密(mi)(mi)(mi)封圈(quan)(quan)。檢(jian)(jian)查(cha)(cha)(cha)(cha)密(mi)(mi)(mi)封面是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)緊(jin)固,如(ru)(ru)(ru)(ru)(ru)(ru)有問(wen)(wen)(wen)題(ti)(ti)(ti)及(ji)(ji)(ji)時(shi)(shi)(shi)(shi)(shi)(shi)調(diao)(diao)整(zheng)或(huo)更(geng)(geng)(geng)(geng)換(huan)(huan)密(mi)(mi)(mi)封面。檢(jian)(jian)查(cha)(cha)(cha)(cha)管道是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)有破裂或(huo)松動(dong)現(xian)象(xiang),如(ru)(ru)(ru)(ru)(ru)(ru)有,立即修復(fu)或(huo)更(geng)(geng)(geng)(geng)換(huan)(huan)管道。  二(er)、溫(wen)(wen)(wen)度(du)異(yi)(yi)(yi)(yi)常(chang)(chang)(chang)(chang)(chang)  1.故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)原(yuan)(yuan)(yuan)因(yin):溫(wen)(wen)(wen)度(du)異(yi)(yi)(yi)(yi)常(chang)(chang)(chang)(chang)(chang)可(ke)(ke)(ke)能(neng)(neng)是(shi)(shi)(shi)(shi)(shi)(shi)由(you)(you)于(yu)(yu)(yu)加(jia)熱(re)元件(jian)故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)、測(ce)(ce)溫(wen)(wen)(wen)傳(chuan)(chuan)(chuan)(chuan)感器(qi)(qi)故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)或(huo)控(kong)制(zhi)系(xi)(xi)統(tong)(tong)故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)所(suo)(suo)導(dao)致(zhi)。  2.處(chu)(chu)(chu)理辦(ban)(ban)法(fa):檢(jian)(jian)查(cha)(cha)(cha)(cha)加(jia)熱(re)元件(jian)是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)正(zheng)常(chang)(chang)(chang)(chang)(chang)工(gong)作,如(ru)(ru)(ru)(ru)(ru)(ru)有問(wen)(wen)(wen)題(ti)(ti)(ti)及(ji)(ji)(ji)時(shi)(shi)(shi)(shi)(shi)(shi)更(geng)(geng)(geng)(geng)換(huan)(huan)。檢(jian)(jian)查(cha)(cha)(cha)(cha)測(ce)(ce)溫(wen)(wen)(wen)傳(chuan)(chuan)(chuan)(chuan)感器(qi)(qi)是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)準確測(ce)(ce)量溫(wen)(wen)(wen)度(du),如(ru)(ru)(ru)(ru)(ru)(ru)有誤(wu)差及(ji)(ji)(ji)時(shi)(shi)(shi)(shi)(shi)(shi)調(diao)(diao)整(zheng)或(huo)更(geng)(geng)(geng)(geng)換(huan)(huan)傳(chuan)(chuan)(chuan)(chuan)感器(qi)(qi)。檢(jian)(jian)查(cha)(cha)(cha)(cha)控(kong)制(zhi)系(xi)(xi)統(tong)(tong)是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)有故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang),如(ru)(ru)(ru)(ru)(ru)(ru)有問(wen)(wen)(wen)題(ti)(ti)(ti)及(ji)(ji)(ji)時(shi)(shi)(shi)(shi)(shi)(shi)修復(fu)或(huo)更(geng)(geng)(geng)(geng)換(huan)(huan)控(kong)制(zhi)元件(jian)。  三、冷(leng)(leng)(leng)卻(que)(que)(que)(que)(que)水(shui)(shui)(shui)(shui)異(yi)(yi)(yi)(yi)常(chang)(chang)(chang)(chang)(chang)  1.故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)原(yuan)(yuan)(yuan)因(yin):冷(leng)(leng)(leng)卻(que)(que)(que)(que)(que)水(shui)(shui)(shui)(shui)異(yi)(yi)(yi)(yi)常(chang)(chang)(chang)(chang)(chang)可(ke)(ke)(ke)能(neng)(neng)是(shi)(shi)(shi)(shi)(shi)(shi)由(you)(you)于(yu)(yu)(yu)冷(leng)(leng)(leng)卻(que)(que)(que)(que)(que)水(shui)(shui)(shui)(shui)系(xi)(xi)統(tong)(tong)堵塞、水(shui)(shui)(shui)(shui)泵故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)或(huo)冷(leng)(leng)(leng)卻(que)(que)(que)(que)(que)水(shui)(shui)(shui)(shui)溫(wen)(wen)(wen)度(du)過高所(suo)(suo)導(dao)致(zhi)。  2.處(chu)(chu)(chu)理辦(ban)(ban)法(fa):檢(jian)(jian)查(cha)(cha)(cha)(cha)冷(leng)(leng)(leng)卻(que)(que)(que)(que)(que)水(shui)(shui)(shui)(shui)系(xi)(xi)統(tong)(tong)是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)暢(chang)通,如(ru)(ru)(ru)(ru)(ru)(ru)有堵塞及(ji)(ji)(ji)時(shi)(shi)(shi)(shi)(shi)(shi)清理。檢(jian)(jian)查(cha)(cha)(cha)(cha)水(shui)(shui)(shui)(shui)泵是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)正(zheng)常(chang)(chang)(chang)(chang)(chang)工(gong)作,如(ru)(ru)(ru)(ru)(ru)(ru)有問(wen)(wen)(wen)題(ti)(ti)(ti)及(ji)(ji)(ji)時(shi)(shi)(shi)(shi)(shi)(shi)更(geng)(geng)(geng)(geng)換(huan)(huan)或(huo)維修水(shui)(shui)(shui)(shui)泵。檢(jian)(jian)查(cha)(cha)(cha)(cha)冷(leng)(leng)(leng)卻(que)(que)(que)(que)(que)水(shui)(shui)(shui)(shui)溫(wen)(wen)(wen)度(du)是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)過高,如(ru)(ru)(ru)(ru)(ru)(ru)有問(wen)(wen)(wen)題(ti)(ti)(ti)及(ji)(ji)(ji)時(shi)(shi)(shi)(shi)(shi)(shi)調(diao)(diao)整(zheng)冷(leng)(leng)(leng)卻(que)(que)(que)(que)(que)水(shui)(shui)(shui)(shui)流量或(huo)更(geng)(geng)(geng)(geng)換(huan)(huan)冷(leng)(leng)(leng)卻(que)(que)(que)(que)(que)水(shui)(shui)(shui)(shui)。  四、爐(lu)(lu)(lu)體(ti)振動(dong)異(yi)(yi)(yi)(yi)常(chang)(chang)(chang)(chang)(chang)  1.故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)原(yuan)(yuan)(yuan)因(yin):爐(lu)(lu)(lu)體(ti)振動(dong)異(yi)(yi)(yi)(yi)常(chang)(chang)(chang)(chang)(chang)可(ke)(ke)(ke)能(neng)(neng)是(shi)(shi)(shi)(shi)(shi)(shi)由(you)(you)于(yu)(yu)(yu)爐(lu)(lu)(lu)體(ti)支(zhi)撐部件(jian)松動(dong)、爐(lu)(lu)(lu)體(ti)熱(re)膨脹不(bu)均或(huo)負(fu)(fu)載(zai)過重(zhong)所(suo)(suo)導(dao)致(zhi)。  2.處(chu)(chu)(chu)理辦(ban)(ban)法(fa):檢(jian)(jian)查(cha)(cha)(cha)(cha)爐(lu)(lu)(lu)體(ti)支(zhi)撐部件(jian)是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)緊(jin)固,如(ru)(ru)(ru)(ru)(ru)(ru)有問(wen)(wen)(wen)題(ti)(ti)(ti)及(ji)(ji)(ji)時(shi)(shi)(shi)(shi)(shi)(shi)緊(jin)固或(huo)更(geng)(geng)(geng)(geng)換(huan)(huan)部件(jian)。檢(jian)(jian)查(cha)(cha)(cha)(cha)爐(lu)(lu)(lu)體(ti)熱(re)膨脹是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)均勻,如(ru)(ru)(ru)(ru)(ru)(ru)有問(wen)(wen)(wen)題(ti)(ti)(ti)及(ji)(ji)(ji)時(shi)(shi)(shi)(shi)(shi)(shi)調(diao)(diao)整(zheng)加(jia)熱(re)元件(jian)或(huo)改善爐(lu)(lu)(lu)體(ti)散熱(re)條(tiao)件(jian)。檢(jian)(jian)查(cha)(cha)(cha)(cha)負(fu)(fu)載(zai)是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)過重(zhong),如(ru)(ru)(ru)(ru)(ru)(ru)有問(wen)(wen)(wen)題(ti)(ti)(ti)及(ji)(ji)(ji)時(shi)(shi)(shi)(shi)(shi)(shi)減輕負(fu)(fu)載(zai)。  五、電(dian)(dian)(dian)氣(qi)(qi)故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)  1.故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)原(yuan)(yuan)(yuan)因(yin):電(dian)(dian)(dian)氣(qi)(qi)故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)可(ke)(ke)(ke)能(neng)(neng)是(shi)(shi)(shi)(shi)(shi)(shi)由(you)(you)于(yu)(yu)(yu)電(dian)(dian)(dian)源(yuan)故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)、控(kong)制(zhi)系(xi)(xi)統(tong)(tong)電(dian)(dian)(dian)路故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)或(huo)傳(chuan)(chuan)(chuan)(chuan)感器(qi)(qi)信號異(yi)(yi)(yi)(yi)常(chang)(chang)(chang)(chang)(chang)所(suo)(suo)導(dao)致(zhi)。  2.處(chu)(chu)(chu)理辦(ban)(ban)法(fa):檢(jian)(jian)查(cha)(cha)(cha)(cha)電(dian)(dian)(dian)源(yuan)是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)正(zheng)常(chang)(chang)(chang)(chang)(chang),如(ru)(ru)(ru)(ru)(ru)(ru)有問(wen)(wen)(wen)題(ti)(ti)(ti)及(ji)(ji)(ji)時(shi)(shi)(shi)(shi)(shi)(shi)修復(fu)或(huo)更(geng)(geng)(geng)(geng)換(huan)(huan)電(dian)(dian)(dian)源(yuan)。檢(jian)(jian)查(cha)(cha)(cha)(cha)控(kong)制(zhi)系(xi)(xi)統(tong)(tong)電(dian)(dian)(dian)路是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)正(zheng)常(chang)(chang)(chang)(chang)(chang),如(ru)(ru)(ru)(ru)(ru)(ru)有問(wen)(wen)(wen)題(ti)(ti)(ti)及(ji)(ji)(ji)時(shi)(shi)(shi)(shi)(shi)(shi)修復(fu)或(huo)更(geng)(geng)(geng)(geng)換(huan)(huan)電(dian)(dian)(dian)路板。檢(jian)(jian)查(cha)(cha)(cha)(cha)傳(chuan)(chuan)(chuan)(chuan)感器(qi)(qi)信號是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)正(zheng)常(chang)(chang)(chang)(chang)(chang),如(ru)(ru)(ru)(ru)(ru)(ru)有問(wen)(wen)(wen)題(ti)(ti)(ti)及(ji)(ji)(ji)時(shi)(shi)(shi)(shi)(shi)(shi)調(diao)(diao)整(zheng)或(huo)更(geng)(geng)(geng)(geng)換(huan)(huan)傳(chuan)(chuan)(chuan)(chuan)感器(qi)(qi)。  綜(zong)上(shang)所(suo)(suo)述(shu),真(zhen)(zhen)(zhen)空(kong)(kong)(kong)燒(shao)(shao)結(jie)(jie)(jie)爐(lu)(lu)(lu)的(de)常(chang)(chang)(chang)(chang)(chang)見故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)原(yuan)(yuan)(yuan)因(yin)主要包括真(zhen)(zhen)(zhen)空(kong)(kong)(kong)度(du)異(yi)(yi)(yi)(yi)常(chang)(chang)(chang)(chang)(chang)、溫(wen)(wen)(wen)度(du)異(yi)(yi)(yi)(yi)常(chang)(chang)(chang)(chang)(chang)、冷(leng)(leng)(leng)卻(que)(que)(que)(que)(que)水(shui)(shui)(shui)(shui)異(yi)(yi)(yi)(yi)常(chang)(chang)(chang)(chang)(chang)、爐(lu)(lu)(lu)體(ti)振動(dong)異(yi)(yi)(yi)(yi)常(chang)(chang)(chang)(chang)(chang)和(he)電(dian)(dian)(dian)氣(qi)(qi)故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)等。針(zhen)對不(bu)同故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)原(yuan)(yuan)(yuan)因(yin),采取相應的(de)處(chu)(chu)(chu)理辦(ban)(ban)法(fa)進行修復(fu)和(he)排(pai)除故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang),確保真(zhen)(zhen)(zhen)空(kong)(kong)(kong)燒(shao)(shao)結(jie)(jie)(jie)爐(lu)(lu)(lu)的(de)正(zheng)常(chang)(chang)(chang)(chang)(chang)運轉和(he)生產過程的(de)順利(li)進行。

14 October 2024
操作氣相沉積爐時需注意的關鍵參數以優化生產過程

操作氣相沉積爐時需注意的關鍵參數以優化生產過程

  操(cao)(cao)(cao)作(zuo)(zuo)(zuo)(zuo)氣(qi)(qi)(qi)(qi)(qi)相(xiang)沉(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)(ji)爐(lu)(lu)(lu)(lu)(lu)時(shi)需(xu)注意的(de)(de)(de)(de)(de)(de)(de)(de)(de)關(guan)鍵參(can)(can)(can)數(shu)(shu)以(yi)(yi)(yi)優化生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)過(guo)(guo)程(cheng)(cheng)(cheng)(cheng)  氣(qi)(qi)(qi)(qi)(qi)相(xiang)沉(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)(ji)爐(lu)(lu)(lu)(lu)(lu)作(zuo)(zuo)(zuo)(zuo)為現代(dai)材料(liao)(liao)制(zhi)(zhi)備(bei)(bei)的(de)(de)(de)(de)(de)(de)(de)(de)(de)重(zhong)(zhong)要(yao)(yao)設備(bei)(bei),其操(cao)(cao)(cao)作(zuo)(zuo)(zuo)(zuo)過(guo)(guo)程(cheng)(cheng)(cheng)(cheng)中的(de)(de)(de)(de)(de)(de)(de)(de)(de)參(can)(can)(can)數(shu)(shu)控(kong)制(zhi)(zhi)直接關(guan)系(xi)到(dao)(dao)薄(bo)(bo)(bo)(bo)(bo)(bo)膜(mo)材料(liao)(liao)的(de)(de)(de)(de)(de)(de)(de)(de)(de)質量與(yu)(yu)(yu)(yu)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)效(xiao)率(lv)(lv)(lv)。因(yin)(yin)此(ci)(ci)(ci),在(zai)(zai)操(cao)(cao)(cao)作(zuo)(zuo)(zuo)(zuo)氣(qi)(qi)(qi)(qi)(qi)相(xiang)沉(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)(ji)爐(lu)(lu)(lu)(lu)(lu)時(shi),精確(que)(que)(que)掌握并調整關(guan)鍵參(can)(can)(can)數(shu)(shu),對(dui)(dui)于(yu)優化生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)過(guo)(guo)程(cheng)(cheng)(cheng)(cheng)具(ju)有重(zhong)(zhong)要(yao)(yao)意義。氣(qi)(qi)(qi)(qi)(qi)相(xiang)沉(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)(ji)爐(lu)(lu)(lu)(lu)(lu)廠(chang)家(jia)洛(luo)陽(yang)八佳電(dian)氣(qi)(qi)(qi)(qi)(qi)將詳(xiang)細(xi)探討在(zai)(zai)操(cao)(cao)(cao)作(zuo)(zuo)(zuo)(zuo)氣(qi)(qi)(qi)(qi)(qi)相(xiang)沉(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)(ji)爐(lu)(lu)(lu)(lu)(lu)時(shi)需(xu)要(yao)(yao)注意的(de)(de)(de)(de)(de)(de)(de)(de)(de)關(guan)鍵參(can)(can)(can)數(shu)(shu)及其影響(xiang)(xiang)(xiang)(xiang)。  一、溫度(du)(du)(du)(du)參(can)(can)(can)數(shu)(shu)  溫度(du)(du)(du)(du)是氣(qi)(qi)(qi)(qi)(qi)相(xiang)沉(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)(ji)過(guo)(guo)程(cheng)(cheng)(cheng)(cheng)中至關(guan)重(zhong)(zhong)要(yao)(yao)的(de)(de)(de)(de)(de)(de)(de)(de)(de)參(can)(can)(can)數(shu)(shu)之(zhi)一。它(ta)直接影響(xiang)(xiang)(xiang)(xiang)著原料(liao)(liao)氣(qi)(qi)(qi)(qi)(qi)體(ti)(ti)(ti)(ti)的(de)(de)(de)(de)(de)(de)(de)(de)(de)分(fen)(fen)(fen)解、化合(he)(he)以(yi)(yi)(yi)及薄(bo)(bo)(bo)(bo)(bo)(bo)膜(mo)的(de)(de)(de)(de)(de)(de)(de)(de)(de)生(sheng)(sheng)(sheng)(sheng)長(chang)(chang)速(su)(su)率(lv)(lv)(lv)。過(guo)(guo)低(di)的(de)(de)(de)(de)(de)(de)(de)(de)(de)溫度(du)(du)(du)(du)可(ke)(ke)(ke)能(neng)(neng)(neng)導致原料(liao)(liao)氣(qi)(qi)(qi)(qi)(qi)體(ti)(ti)(ti)(ti)分(fen)(fen)(fen)解不(bu)(bu)完全,影響(xiang)(xiang)(xiang)(xiang)薄(bo)(bo)(bo)(bo)(bo)(bo)膜(mo)的(de)(de)(de)(de)(de)(de)(de)(de)(de)純度(du)(du)(du)(du)與(yu)(yu)(yu)(yu)結構;而(er)過(guo)(guo)高的(de)(de)(de)(de)(de)(de)(de)(de)(de)溫度(du)(du)(du)(du)則可(ke)(ke)(ke)能(neng)(neng)(neng)導致薄(bo)(bo)(bo)(bo)(bo)(bo)膜(mo)晶粒粗大(da),影響(xiang)(xiang)(xiang)(xiang)薄(bo)(bo)(bo)(bo)(bo)(bo)膜(mo)的(de)(de)(de)(de)(de)(de)(de)(de)(de)性(xing)(xing)能(neng)(neng)(neng)。因(yin)(yin)此(ci)(ci)(ci),在(zai)(zai)操(cao)(cao)(cao)作(zuo)(zuo)(zuo)(zuo)氣(qi)(qi)(qi)(qi)(qi)相(xiang)沉(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)(ji)爐(lu)(lu)(lu)(lu)(lu)時(shi),需(xu)要(yao)(yao)根(gen)據(ju)(ju)具(ju)體(ti)(ti)(ti)(ti)的(de)(de)(de)(de)(de)(de)(de)(de)(de)材料(liao)(liao)體(ti)(ti)(ti)(ti)系(xi)與(yu)(yu)(yu)(yu)工(gong)(gong)藝要(yao)(yao)求(qiu),精確(que)(que)(que)控(kong)制(zhi)(zhi)爐(lu)(lu)(lu)(lu)(lu)內的(de)(de)(de)(de)(de)(de)(de)(de)(de)溫度(du)(du)(du)(du),確(que)(que)(que)保(bao)薄(bo)(bo)(bo)(bo)(bo)(bo)膜(mo)的(de)(de)(de)(de)(de)(de)(de)(de)(de)均勻(yun)性(xing)(xing)與(yu)(yu)(yu)(yu)質量。  二、壓(ya)力(li)參(can)(can)(can)數(shu)(shu)  壓(ya)力(li)參(can)(can)(can)數(shu)(shu)同(tong)(tong)樣對(dui)(dui)氣(qi)(qi)(qi)(qi)(qi)相(xiang)沉(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)(ji)過(guo)(guo)程(cheng)(cheng)(cheng)(cheng)產(chan)(chan)生(sheng)(sheng)(sheng)(sheng)重(zhong)(zhong)要(yao)(yao)影響(xiang)(xiang)(xiang)(xiang)。爐(lu)(lu)(lu)(lu)(lu)內的(de)(de)(de)(de)(de)(de)(de)(de)(de)壓(ya)力(li)影響(xiang)(xiang)(xiang)(xiang)著氣(qi)(qi)(qi)(qi)(qi)體(ti)(ti)(ti)(ti)分(fen)(fen)(fen)子的(de)(de)(de)(de)(de)(de)(de)(de)(de)擴散速(su)(su)率(lv)(lv)(lv)與(yu)(yu)(yu)(yu)碰撞頻(pin)率(lv)(lv)(lv),進(jin)(jin)而(er)影響(xiang)(xiang)(xiang)(xiang)到(dao)(dao)薄(bo)(bo)(bo)(bo)(bo)(bo)膜(mo)的(de)(de)(de)(de)(de)(de)(de)(de)(de)生(sheng)(sheng)(sheng)(sheng)長(chang)(chang)過(guo)(guo)程(cheng)(cheng)(cheng)(cheng)。在(zai)(zai)高壓(ya)條件(jian)下,氣(qi)(qi)(qi)(qi)(qi)體(ti)(ti)(ti)(ti)分(fen)(fen)(fen)子的(de)(de)(de)(de)(de)(de)(de)(de)(de)擴散速(su)(su)率(lv)(lv)(lv)降低(di),可(ke)(ke)(ke)能(neng)(neng)(neng)導致薄(bo)(bo)(bo)(bo)(bo)(bo)膜(mo)生(sheng)(sheng)(sheng)(sheng)長(chang)(chang)速(su)(su)率(lv)(lv)(lv)減緩;而(er)在(zai)(zai)低(di)壓(ya)條件(jian)下,氣(qi)(qi)(qi)(qi)(qi)體(ti)(ti)(ti)(ti)分(fen)(fen)(fen)子的(de)(de)(de)(de)(de)(de)(de)(de)(de)平均自由程(cheng)(cheng)(cheng)(cheng)增(zeng)加(jia),有利于(yu)薄(bo)(bo)(bo)(bo)(bo)(bo)膜(mo)的(de)(de)(de)(de)(de)(de)(de)(de)(de)均勻(yun)生(sheng)(sheng)(sheng)(sheng)長(chang)(chang)。因(yin)(yin)此(ci)(ci)(ci),在(zai)(zai)操(cao)(cao)(cao)作(zuo)(zuo)(zuo)(zuo)過(guo)(guo)程(cheng)(cheng)(cheng)(cheng)中,需(xu)要(yao)(yao)根(gen)據(ju)(ju)實際情況(kuang)調整爐(lu)(lu)(lu)(lu)(lu)內的(de)(de)(de)(de)(de)(de)(de)(de)(de)壓(ya)力(li),以(yi)(yi)(yi)獲(huo)得(de)理想的(de)(de)(de)(de)(de)(de)(de)(de)(de)薄(bo)(bo)(bo)(bo)(bo)(bo)膜(mo)生(sheng)(sheng)(sheng)(sheng)長(chang)(chang)效(xiao)果。  三、氣(qi)(qi)(qi)(qi)(qi)體(ti)(ti)(ti)(ti)流量與(yu)(yu)(yu)(yu)組分(fen)(fen)(fen)  氣(qi)(qi)(qi)(qi)(qi)體(ti)(ti)(ti)(ti)流量與(yu)(yu)(yu)(yu)組分(fen)(fen)(fen)是氣(qi)(qi)(qi)(qi)(qi)相(xiang)沉(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)(ji)過(guo)(guo)程(cheng)(cheng)(cheng)(cheng)中的(de)(de)(de)(de)(de)(de)(de)(de)(de)另外兩個關(guan)鍵參(can)(can)(can)數(shu)(shu)。氣(qi)(qi)(qi)(qi)(qi)體(ti)(ti)(ti)(ti)流量的(de)(de)(de)(de)(de)(de)(de)(de)(de)大(da)小直接決定了原料(liao)(liao)氣(qi)(qi)(qi)(qi)(qi)體(ti)(ti)(ti)(ti)在(zai)(zai)爐(lu)(lu)(lu)(lu)(lu)內的(de)(de)(de)(de)(de)(de)(de)(de)(de)濃度(du)(du)(du)(du)分(fen)(fen)(fen)布,進(jin)(jin)而(er)影響(xiang)(xiang)(xiang)(xiang)薄(bo)(bo)(bo)(bo)(bo)(bo)膜(mo)的(de)(de)(de)(de)(de)(de)(de)(de)(de)生(sheng)(sheng)(sheng)(sheng)長(chang)(chang)速(su)(su)率(lv)(lv)(lv)與(yu)(yu)(yu)(yu)厚(hou)(hou)(hou)度(du)(du)(du)(du)。組分(fen)(fen)(fen)則決定了薄(bo)(bo)(bo)(bo)(bo)(bo)膜(mo)的(de)(de)(de)(de)(de)(de)(de)(de)(de)化學組成(cheng)(cheng)與(yu)(yu)(yu)(yu)性(xing)(xing)能(neng)(neng)(neng)。在(zai)(zai)操(cao)(cao)(cao)作(zuo)(zuo)(zuo)(zuo)氣(qi)(qi)(qi)(qi)(qi)相(xiang)沉(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)(ji)爐(lu)(lu)(lu)(lu)(lu)時(shi),需(xu)要(yao)(yao)根(gen)據(ju)(ju)所(suo)需(xu)的(de)(de)(de)(de)(de)(de)(de)(de)(de)薄(bo)(bo)(bo)(bo)(bo)(bo)膜(mo)材料(liao)(liao)體(ti)(ti)(ti)(ti)系(xi),精確(que)(que)(que)控(kong)制(zhi)(zhi)氣(qi)(qi)(qi)(qi)(qi)體(ti)(ti)(ti)(ti)流量與(yu)(yu)(yu)(yu)組分(fen)(fen)(fen),確(que)(que)(que)保(bao)薄(bo)(bo)(bo)(bo)(bo)(bo)膜(mo)的(de)(de)(de)(de)(de)(de)(de)(de)(de)成(cheng)(cheng)分(fen)(fen)(fen)與(yu)(yu)(yu)(yu)性(xing)(xing)能(neng)(neng)(neng)符合(he)(he)設計(ji)要(yao)(yao)求(qiu)。  四(si)、基(ji)(ji)底(di)參(can)(can)(can)數(shu)(shu)  基(ji)(ji)底(di)作(zuo)(zuo)(zuo)(zuo)為薄(bo)(bo)(bo)(bo)(bo)(bo)膜(mo)生(sheng)(sheng)(sheng)(sheng)長(chang)(chang)的(de)(de)(de)(de)(de)(de)(de)(de)(de)載體(ti)(ti)(ti)(ti),其材質、溫度(du)(du)(du)(du)、表面狀(zhuang)態(tai)(tai)等(deng)參(can)(can)(can)數(shu)(shu)也(ye)會(hui)對(dui)(dui)氣(qi)(qi)(qi)(qi)(qi)相(xiang)沉(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)(ji)過(guo)(guo)程(cheng)(cheng)(cheng)(cheng)產(chan)(chan)生(sheng)(sheng)(sheng)(sheng)影響(xiang)(xiang)(xiang)(xiang)。不(bu)(bu)同(tong)(tong)材質的(de)(de)(de)(de)(de)(de)(de)(de)(de)基(ji)(ji)底(di)可(ke)(ke)(ke)能(neng)(neng)(neng)對(dui)(dui)薄(bo)(bo)(bo)(bo)(bo)(bo)膜(mo)的(de)(de)(de)(de)(de)(de)(de)(de)(de)生(sheng)(sheng)(sheng)(sheng)長(chang)(chang)產(chan)(chan)生(sheng)(sheng)(sheng)(sheng)不(bu)(bu)同(tong)(tong)的(de)(de)(de)(de)(de)(de)(de)(de)(de)影響(xiang)(xiang)(xiang)(xiang),如潤濕性(xing)(xing)、附著力(li)等(deng)。基(ji)(ji)底(di)的(de)(de)(de)(de)(de)(de)(de)(de)(de)溫度(du)(du)(du)(du)也(ye)會(hui)影響(xiang)(xiang)(xiang)(xiang)薄(bo)(bo)(bo)(bo)(bo)(bo)膜(mo)的(de)(de)(de)(de)(de)(de)(de)(de)(de)生(sheng)(sheng)(sheng)(sheng)長(chang)(chang)速(su)(su)率(lv)(lv)(lv)與(yu)(yu)(yu)(yu)結構。此(ci)(ci)(ci)外,基(ji)(ji)底(di)的(de)(de)(de)(de)(de)(de)(de)(de)(de)表面狀(zhuang)態(tai)(tai)如清潔度(du)(du)(du)(du)、粗糙度(du)(du)(du)(du)等(deng)也(ye)會(hui)對(dui)(dui)薄(bo)(bo)(bo)(bo)(bo)(bo)膜(mo)的(de)(de)(de)(de)(de)(de)(de)(de)(de)質量產(chan)(chan)生(sheng)(sheng)(sheng)(sheng)重(zhong)(zhong)要(yao)(yao)影響(xiang)(xiang)(xiang)(xiang)。因(yin)(yin)此(ci)(ci)(ci),在(zai)(zai)操(cao)(cao)(cao)作(zuo)(zuo)(zuo)(zuo)氣(qi)(qi)(qi)(qi)(qi)相(xiang)沉(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)(ji)爐(lu)(lu)(lu)(lu)(lu)時(shi),需(xu)要(yao)(yao)對(dui)(dui)基(ji)(ji)底(di)進(jin)(jin)行充分(fen)(fen)(fen)的(de)(de)(de)(de)(de)(de)(de)(de)(de)預處理,確(que)(que)(que)保(bao)其表面狀(zhuang)態(tai)(tai)良好,并根(gen)據(ju)(ju)實際情況(kuang)調整基(ji)(ji)底(di)的(de)(de)(de)(de)(de)(de)(de)(de)(de)溫度(du)(du)(du)(du),以(yi)(yi)(yi)獲(huo)得(de)好的(de)(de)(de)(de)(de)(de)(de)(de)(de)薄(bo)(bo)(bo)(bo)(bo)(bo)膜(mo)生(sheng)(sheng)(sheng)(sheng)長(chang)(chang)效(xiao)果。  五、沉(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)(ji)時(shi)間(jian)(jian)  沉(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)(ji)時(shi)間(jian)(jian)是控(kong)制(zhi)(zhi)薄(bo)(bo)(bo)(bo)(bo)(bo)膜(mo)厚(hou)(hou)(hou)度(du)(du)(du)(du)的(de)(de)(de)(de)(de)(de)(de)(de)(de)關(guan)鍵參(can)(can)(can)數(shu)(shu)。過(guo)(guo)短的(de)(de)(de)(de)(de)(de)(de)(de)(de)沉(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)(ji)時(shi)間(jian)(jian)可(ke)(ke)(ke)能(neng)(neng)(neng)導致薄(bo)(bo)(bo)(bo)(bo)(bo)膜(mo)厚(hou)(hou)(hou)度(du)(du)(du)(du)不(bu)(bu)足,影響(xiang)(xiang)(xiang)(xiang)性(xing)(xing)能(neng)(neng)(neng);而(er)過(guo)(guo)長(chang)(chang)的(de)(de)(de)(de)(de)(de)(de)(de)(de)沉(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)(ji)時(shi)間(jian)(jian)則可(ke)(ke)(ke)能(neng)(neng)(neng)導致薄(bo)(bo)(bo)(bo)(bo)(bo)膜(mo)過(guo)(guo)厚(hou)(hou)(hou),增(zeng)加(jia)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)成(cheng)(cheng)本。因(yin)(yin)此(ci)(ci)(ci),在(zai)(zai)操(cao)(cao)(cao)作(zuo)(zuo)(zuo)(zuo)氣(qi)(qi)(qi)(qi)(qi)相(xiang)沉(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)(ji)爐(lu)(lu)(lu)(lu)(lu)時(shi),需(xu)要(yao)(yao)根(gen)據(ju)(ju)所(suo)需(xu)的(de)(de)(de)(de)(de)(de)(de)(de)(de)薄(bo)(bo)(bo)(bo)(bo)(bo)膜(mo)厚(hou)(hou)(hou)度(du)(du)(du)(du)與(yu)(yu)(yu)(yu)生(sheng)(sheng)(sheng)(sheng)長(chang)(chang)速(su)(su)率(lv)(lv)(lv),精確(que)(que)(que)控(kong)制(zhi)(zhi)沉(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)(ji)時(shi)間(jian)(jian),確(que)(que)(que)保(bao)薄(bo)(bo)(bo)(bo)(bo)(bo)膜(mo)的(de)(de)(de)(de)(de)(de)(de)(de)(de)厚(hou)(hou)(hou)度(du)(du)(du)(du)符合(he)(he)設計(ji)要(yao)(yao)求(qiu)。  綜上(shang)所(suo)述,操(cao)(cao)(cao)作(zuo)(zuo)(zuo)(zuo)氣(qi)(qi)(qi)(qi)(qi)相(xiang)沉(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)(ji)爐(lu)(lu)(lu)(lu)(lu)時(shi)需(xu)要(yao)(yao)注意的(de)(de)(de)(de)(de)(de)(de)(de)(de)關(guan)鍵參(can)(can)(can)數(shu)(shu)包括(kuo)溫度(du)(du)(du)(du)、壓(ya)力(li)、氣(qi)(qi)(qi)(qi)(qi)體(ti)(ti)(ti)(ti)流量與(yu)(yu)(yu)(yu)組分(fen)(fen)(fen)、基(ji)(ji)底(di)參(can)(can)(can)數(shu)(shu)以(yi)(yi)(yi)及沉(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)(ji)時(shi)間(jian)(jian)等(deng)。這些(xie)參(can)(can)(can)數(shu)(shu)之(zhi)間(jian)(jian)相(xiang)互關(guan)聯、相(xiang)互影響(xiang)(xiang)(xiang)(xiang),需(xu)要(yao)(yao)綜合(he)(he)考(kao)慮以(yi)(yi)(yi)優化生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)過(guo)(guo)程(cheng)(cheng)(cheng)(cheng)。通(tong)過(guo)(guo)精確(que)(que)(que)控(kong)制(zhi)(zhi)這些(xie)參(can)(can)(can)數(shu)(shu),可(ke)(ke)(ke)以(yi)(yi)(yi)制(zhi)(zhi)備(bei)(bei)出高質量、高性(xing)(xing)能(neng)(neng)(neng)的(de)(de)(de)(de)(de)(de)(de)(de)(de)薄(bo)(bo)(bo)(bo)(bo)(bo)膜(mo)材料(liao)(liao),滿足科(ke)研和工(gong)(gong)業(ye)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)的(de)(de)(de)(de)(de)(de)(de)(de)(de)需(xu)求(qiu)。