真(zhen)(zhen)空(kong)甩帶爐(lu)淬(cui)(cui)火(huo)方式及(ji)維(wei)修方法(fa)(fa)(fa)
真(zhen)(zhen)空(kong)甩帶爐(lu)中的(de)(de)主要(yao)結構(gou)部件(jian)影響設(she)備安全性(xing)的(de)(de)爐(lu)殼(ke)、爐(lu)門及(ji)齒圈(quan)的(de)(de)結構(gou)組成。由(you)于(yu)(yu)真(zhen)(zhen)空(kong)氣(qi)淬(cui)(cui)爐(lu)在(zai)正壓(ya)和(he)負(fu)壓(ya)反(fan)復交替使(shi)用的(de)(de)特殊(shu)性(xing),為了保證設(she)備使(shi)用的(de)(de)安全性(xing)同(tong)時(shi)實現(xian)(xian)設(she)備的(de)(de)經(jing)濟性(xing),對爐(lu)殼(ke)和(he)齒圈(quan)通過計(ji)算法(fa)(fa)(fa)、查(cha)圖(tu)法(fa)(fa)(fa)進(jin)(jin)行(xing)(xing)理(li)論計(ji)算,并(bing)(bing)采用有(you)限元分(fen)析法(fa)(fa)(fa)對結構(gou)進(jin)(jin)行(xing)(xing)安全性(xing)分(fen)析。通過力學模(mo)型對設(she)計(ji)結構(gou)中的(de)(de)薄弱環節進(jin)(jin)行(xing)(xing)結構(gou)優化(hua),達(da)到(dao)結構(gou)安全性(xing)的(de)(de)要(yao)求。
真(zhen)(zhen)空(kong)甩帶爐(lu)的(de)(de)真(zhen)(zhen)空(kong)中的(de)(de)淬(cui)(cui)火(huo)有(you)氣(qi)淬(cui)(cui)和(he)液(ye)淬(cui)(cui)兩種。氣(qi)淬(cui)(cui)即(ji)將工(gong)件(jian)在(zai)真(zhen)(zhen)空(kong)加(jia)(jia)熱(re)后(hou)(hou)向冷(leng)卻(que)(que)(que)室(shi)中充(chong)以(yi)高(gao)純(chun)度中性(xing)氣(qi)體(如(ru)氮(dan))進(jin)(jin)行(xing)(xing)冷(leng)卻(que)(que)(que)。適(shi)用于(yu)(yu)氣(qi)淬(cui)(cui)的(de)(de)有(you)高(gao)速鋼和(he)高(gao)碳高(gao)鉻鋼等馬氏體臨界冷(leng)卻(que)(que)(que)速度較低(di)的(de)(de)材(cai)料。液(ye)淬(cui)(cui)是將工(gong)件(jian)在(zai)加(jia)(jia)熱(re)室(shi)中加(jia)(jia)熱(re)后(hou)(hou),移(yi)至冷(leng)卻(que)(que)(que)室(shi)中充(chong)入(ru)高(gao)純(chun)氮(dan)氣(qi)并(bing)(bing)立即(ji)送入(ru)淬(cui)(cui)火(huo)油(you)(you)(you)(you)(you)(you)(you)(you)槽,快(kuai)速冷(leng)卻(que)(que)(que)。如(ru)果(guo)需要(yao)高(gao)的(de)(de)表(biao)面(mian)質量(liang),工(gong)件(jian)真(zhen)(zhen)空(kong)淬(cui)(cui)火(huo)和(he)固溶(rong)熱(re)處理(li)后(hou)(hou)的(de)(de)回火(huo)和(he)沉淀硬(ying)化(hua)仍(reng)應在(zai)真(zhen)(zhen)空(kong)爐(lu)中進(jin)(jin)行(xing)(xing)。
真(zhen)(zhen)空(kong)甩帶爐(lu)門密(mi)封(feng)圈(quan)是否受損,如(ru)果(guo)密(mi)封(feng)圈(quan)上有(you)污(wu)物(wu)存在(zai),巨力變壓(ya)器應及(ji)時(shi)進(jin)(jin)行(xing)(xing)清潔,***好(hao)用棉(mian)布蘸酒(jiu)(jiu)精(jing)擦拭后(hou)(hou)涂真(zhen)(zhen)空(kong)脂。檢查(cha)爐(lu)內加(jia)(jia)熱(re)元件(jian)爐(lu)床、鉬屏(ping)是否完好(hao),損壞(huai)的(de)(de)零部件(jian)要(yao)及(ji)時(shi)維(wei)修和(he)更換。爐(lu)內有(you)污(wu)染時(shi),用吸塵(chen)器吸去灰塵(chen)寧波除(chu)塵(chen)器,并(bing)(bing)用綢布蘸酒(jiu)(jiu)精(jing)擦拭加(jia)(jia)熱(re)室(shi)反(fan)射屏(ping)及(ji)加(jia)(jia)熱(re)元件(jian);若爐(lu)體內壁有(you)油(you)(you)(you)(you)(you)(you)(you)(you)污(wu)時(shi),先用棉(mian)布蘸汽油(you)(you)(you)(you)(you)(you)(you)(you)除(chu)去油(you)(you)(you)(you)(you)(you)(you)(you)污(wu),再用棉(mian)布蘸酒(jiu)(jiu)精(jing)擦拭。
真(zhen)(zhen)空(kong)熔煉爐(lu)每次工(gong)作結束,應抽到(dao)一定真(zhen)(zhen)空(kong)度下保存。檢查(cha)機(ji)械(xie)泵(beng)油(you)(you)(you)(you)(you)(you)(you)(you)位,在(zai)油(you)(you)(you)(you)(you)(you)(you)(you)位低(di)于(yu)(yu)標(biao)記線時(shi)應補加(jia)(jia)新(xin)油(you)(you)(you)(you)(you)(you)(you)(you)至油(you)(you)(you)(you)(you)(you)(you)(you)標(biao)處;當發現(xian)(xian)機(ji)械(xie)泵(beng)油(you)(you)(you)(you)(you)(you)(you)(you)有(you)乳化(hua)#油(you)(you)(you)(you)(you)(you)(you)(you)水混合物(wu),粘(zhan)稠并(bing)(bing)泛白(bai)色$現(xian)(xian)象時(shi),要(yao)及(ji)時(shi)更換舊油(you)(you)(you)(you)(you)(you)(you)(you),其方法(fa)(fa)(fa)是擰開機(ji)械(xie)泵(beng)放(fang)油(you)(you)(you)(you)(you)(you)(you)(you)孔(kong)壓(ya)帽,放(fang)出舊油(you)(you)(you)(you)(you)(you)(you)(you),從(cong)加(jia)(jia)油(you)(you)(you)(you)(you)(you)(you)(you)孔(kong)加(jia)(jia)入(ru)少許(xu)新(xin)油(you)(you)(you)(you)(you)(you)(you)(you),沖洗(xi)泵(beng)腔次,然(ran)后(hou)(hou)擰緊機(ji)械(xie)泵(beng)放(fang)油(you)(you)(you)(you)(you)(you)(you)(you)孔(kong)壓(ya)帽,從(cong)加(jia)(jia)油(you)(you)(you)(you)(you)(you)(you)(you)孔(kong)加(jia)(jia)注新(xin)油(you)(you)(you)(you)(you)(you)(you)(you)至標(biao)處不(bu)宜過多,擰緊機(ji)械(xie)泵(beng)加(jia)(jia)油(you)(you)(you)(you)(you)(you)(you)(you)孔(kong)壓(ya)帽。在(zai)此過程中,要(yao)防止加(jia)(jia)放(fang)油(you)(you)(you)(you)(you)(you)(you)(you)孔(kong)密(mi)封(feng)圈(quan)損壞(huai),如(ru)有(you)損壞(huai)即(ji)時(shi)更換。每班結束后(hou)(hou),用棉(mian)布擦拭爐(lu)體外表(biao),清除(chu)機(ji)械(xie)泵(beng)和(he)擴散泵(beng)上的(de)(de)灰塵(chen)和(he)油(you)(you)(you)(you)(you)(you)(you)(you)污(wu)。