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行業動態

聚焦行業動態,洞悉行業發展

2018-11-21

真空熔煉爐烘爐的三個階段分別是什么

  真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)熔煉(lian)爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)烘(hong)爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)的(de)(de)三(san)個(ge)階段(duan)分(fen)(fen)別(bie)是(shi)什么   對(dui)(dui)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)熔煉(lian)爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)進(jin)行(xing)(xing)維(wei)(wei)修(xiu)后,要(yao)進(jin)行(xing)(xing)烘(hong)爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)、必(bi)須(xu)對(dui)(dui)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)進(jin)行(xing)(xing)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)檢(jian)漏(lou)。烘(hong)爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)前,可用(yong)1000V搖表檢(jian)測(ce)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)的(de)(de)絕緣(yuan),正常不(bu)小于(yu)(yu)(yu)2MΩ。爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)子烘(hong)爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)分(fen)(fen)三(san)個(ge)階段(duan):   ①水分(fen)(fen)排出期(qi)O~200℃,是(shi)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)保溫(wen)(wen)層中的(de)(de)水分(fen)(fen)和真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)體(ti)中潮氣的(de)(de)排出期(qi),必(bi)須(xu)檢(jian)查真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)度(du),同(tong)時(shi)保溫(wen)(wen)時(shi)間(jian)(jian)較長。   ②真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)體(ti)放(fang)(fang)氣量大(da)(da)的(de)(de)溫(wen)(wen)度(du)區(qu)一(yi)(yi)般(ban)在(zai)(zai)(zai)500℃左右,因真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)放(fang)(fang)氣量比(bi)較大(da)(da),這(zhe)時(shi)升(sheng)(sheng)溫(wen)(wen)不(bu)超(chao)過(guo)(guo)50℃/h。保溫(wen)(wen)時(shi)間(jian)(jian)一(yi)(yi)般(ban)在(zai)(zai)(zai)60分(fen)(fen)鐘(zhong)以上(shang)。   ③保溫(wen)(wen)期(qi)1200℃左右,加熱(re)(re)每(mei)升(sheng)(sheng)高100~200℃,要(yao)進(jin)行(xing)(xing)保溫(wen)(wen)一(yi)(yi)段(duan)時(shi)間(jian)(jian),升(sheng)(sheng)溫(wen)(wen)過(guo)(guo)快易(yi)損壞保溫(wen)(wen)層、真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)放(fang)(fang)氣不(bu)完全。   真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)熔煉(lian)爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)使(shi)用(yong)維(wei)(wei)護操作(zuo)(zuo)規程,建立爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)子運(yun)(yun)(yun)行(xing)(xing)記錄和修(xiu)理檔案,統(tong)計運(yun)(yun)(yun)行(xing)(xing)累積工(gong)(gong)作(zuo)(zuo)時(shi)間(jian)(jian),加強真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)日常維(wei)(wei)護,掌握設備(bei)技術狀態變化趨勢,及早發現故(gu)障(zhang)損壞苗頭,避(bi)免屬于(yu)(yu)(yu)事故(gu)搶修(xiu)性質的(de)(de)維(wei)(wei)修(xiu),并根據真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)工(gong)(gong)作(zuo)(zuo)負(fu)荷和運(yun)(yun)(yun)行(xing)(xing)狀況(kuang),提前有針對(dui)(dui)性地準備(bei)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)修(xiu)理用(yong)零部件(jian),編(bian)制真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)運(yun)(yun)(yun)行(xing)(xing)維(wei)(wei)護方案。   如真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)熔煉(lian)爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)加熱(re)(re)元(yuan)件(jian)的(de)(de)使(shi)用(yong)壽命(ming)長短(duan)與工(gong)(gong)作(zuo)(zuo)溫(wen)(wen)度(du)、真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)內(nei)產(chan)品介質、產(chan)品數(shu)(shu)量及操作(zuo)(zuo)情況(kuang)等許(xu)多因素有關(guan),在(zai)(zai)(zai)每(mei)天24小時(shi)加工(gong)(gong)生產(chan)的(de)(de)情況(kuang)下(xia),真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)加熱(re)(re)元(yuan)件(jian)和隔熱(re)(re)屏的(de)(de)更換大(da)(da)約每(mei)兩(liang)三(san)年進(jin)行(xing)(xing)一(yi)(yi)次(ci).這(zhe)取(qu)決于(yu)(yu)(yu)釬焊(han)工(gong)(gong)作(zuo)(zuo)的(de)(de)類型和使(shi)用(yong)次(ci)數(shu)(shu)。   真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)熔煉(lian)爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)一(yi)(yi)般(ban)在(zai)(zai)(zai)春秋(qiu)季節泄漏(lou)故(gu)障(zhang)較多,長期(qi)閑置的(de)(de)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)在(zai)(zai)(zai)才次(ci)使(shi)用(yong)時(shi)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)爐(lu)(lu)(lu)(lu)(lu)(lu)(lu)泄漏(lou)故(gu)障(zhang)比(bi)較易(yi)發生。這(zhe)時(shi)間(jian)(jian)就必(bi)須(xu)進(jin)行(xing)(xing)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)檢(jian)漏(lou),真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)檢(jian)漏(lou)一(yi)(yi)般(ban)采(cai)取(qu)每(mei)月一(yi)(yi)次(ci)測(ce)壓升(sheng)(sheng)率(在(zai)(zai)(zai)常溫(wen)(wen)下(xia),關(guan)閉所有真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)閥,停(ting)止真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)系統(tong)運(yun)(yun)(yun)轉(zhuan),1Omin后讀一(yi)(yi)個(ge)數(shu)(shu),1h后再讀一(yi)(yi)個(ge)數(shu)(shu),兩(liang)數(shu)(shu)之(zhi)差(cha)是(shi)壓升(sheng)(sheng)率的(de)(de)數(shu)(shu)值),掌握設備(bei)泄漏(lou)變化趨勢,如真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)設備(bei)連續(xu)停(ting)機(ji)一(yi)(yi)個(ge)禮拜(bai),要(yao)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)運(yun)(yun)(yun)轉(zhuan)一(yi)(yi)次(ci)(進(jin)行(xing)(xing)烘(hong)爐(lu)(lu)(lu)(lu)(lu)(lu)(lu))。   

21 January 2019
真空熔煉爐烘爐的三個階段分別是什么

2018-11-18

真空甩帶爐的節能現狀和發展趨勢分析

  真(zhen)(zhen)空(kong)甩(shuai)帶(dai)(dai)爐(lu)(lu)(lu)(lu)的(de)(de)(de)節(jie)(jie)(jie)能(neng)(neng)(neng)(neng)(neng)現(xian)狀和(he)(he)(he)發(fa)展趨(qu)勢(shi)分析   工業(ye)(ye)用(yong)爐(lu)(lu)(lu)(lu)的(de)(de)(de)節(jie)(jie)(jie)能(neng)(neng)(neng)(neng)(neng)現(xian)狀和(he)(he)(he)發(fa)展趨(qu)勢(shi)是(shi)什么呢?真(zhen)(zhen)空(kong)甩(shuai)帶(dai)(dai)爐(lu)(lu)(lu)(lu)節(jie)(jie)(jie)能(neng)(neng)(neng)(neng)(neng)除(chu)(chu)了從設(she)備(bei)和(he)(he)(he)技術(shu)(shu)(shu)方(fang)面挖掘(jue)潛力(li)(li)(li)外,還(huan)應(ying)從能(neng)(neng)(neng)(neng)(neng)源(yuan)(yuan)(yuan)(yuan)(yuan)管(guan)理方(fang)面人手。從組織、生產、操(cao)作3方(fang)面著手,加強能(neng)(neng)(neng)(neng)(neng)源(yuan)(yuan)(yuan)(yuan)(yuan)管(guan)理工作。***組織生產,加強設(she)備(bei)維(wei)護,發(fa)揮設(she)備(bei)的(de)(de)(de)能(neng)(neng)(neng)(neng)(neng)力(li)(li)(li),使(shi)(shi)爐(lu)(lu)(lu)(lu)子***運行(xing)。提(ti)(ti)高(gao)操(cao)作水(shui)平,加強計劃(hua)調(diao)度(du),并對能(neng)(neng)(neng)(neng)(neng)源(yuan)(yuan)(yuan)(yuan)(yuan)使(shi)(shi)用(yong)過(guo)程中(zhong)造成(cheng)的(de)(de)(de)跑、冒、滴、漏(lou)等(deng)能(neng)(neng)(neng)(neng)(neng)源(yuan)(yuan)(yuan)(yuan)(yuan)浪費現(xian)象進行(xing)檢查和(he)(he)(he)處理,有效杜絕各(ge)種有形損失。   真(zhen)(zhen)空(kong)甩(shuai)帶(dai)(dai)爐(lu)(lu)(lu)(lu)節(jie)(jie)(jie)能(neng)(neng)(neng)(neng)(neng)的(de)(de)(de)發(fa)展趨(qu)勢(shi)   (1)調(diao)整(zheng)(zheng)燃(ran)(ran)(ran)料(liao)結構。盡管(guan)煤炭在(zai)相當階段內仍是(shi)我國的(de)(de)(de)主力(li)(li)(li)能(neng)(neng)(neng)(neng)(neng)源(yuan)(yuan)(yuan)(yuan)(yuan),但其既污(wu)(wu)染嚴重,又不利實施(shi)高(gao)溫(wen)空(kong)氣燃(ran)(ran)(ran)燒(shao)技術(shu)(shu)(shu)。所以用(yong)油(you)、氣取代(dai)煤等(deng)固體燃(ran)(ran)(ran)料(liao),是(shi)我國工業(ye)(ye)爐(lu)(lu)(lu)(lu)節(jie)(jie)(jie)能(neng)(neng)(neng)(neng)(neng)發(fa)展的(de)(de)(de)戰略性方(fang)向(xiang)。   (2)進一步(bu)開發(fa)、完(wan)善先進的(de)(de)(de)燃(ran)(ran)(ran)燒(shao)技術(shu)(shu)(shu)。大力(li)(li)(li)完(wan)善和(he)(he)(he)推(tui)廣(guang)(guang)高(gao)溫(wen)空(kong)氣燃(ran)(ran)(ran)燒(shao)技術(shu)(shu)(shu)仍是(shi)今(jin)后真(zhen)(zhen)空(kong)甩(shuai)帶(dai)(dai)爐(lu)(lu)(lu)(lu)節(jie)(jie)(jie)能(neng)(neng)(neng)(neng)(neng)發(fa)展的(de)(de)(de)方(fang)向(xiang)。在(zai)保(bao)(bao)證(zheng)高(gao)溫(wen)、滾珠絲桿***火(huo)(huo)焰的(de)(de)(de)基礎上提(ti)(ti)高(gao)爐(lu)(lu)(lu)(lu)膛溫(wen)度(du)的(de)(de)(de)技術(shu)(shu)(shu),使(shi)(shi)爐(lu)(lu)(lu)(lu)膛溫(wen)度(du)均勻分布的(de)(de)(de)技術(shu)(shu)(shu),以及(ji)N0x控(kong)制技術(shu)(shu)(shu),是(shi)推(tui)動富氧燃(ran)(ran)(ran)燒(shao)的(de)(de)(de)核心(xin)技術(shu)(shu)(shu),也是(shi)未來的(de)(de)(de)發(fa)展方(fang)向(xiang)。同(tong)時(shi)C02的(de)(de)(de)減排(pai)(pai)和(he)(he)(he)封(feng)存問(wen)題將成(cheng)為重要的(de)(de)(de)研(yan)究熱(re)(re)點,余(yu)熱(re)(re)回(hui)收及(ji)充分利用(yong)低熱(re)(re)值燃(ran)(ran)(ran)料(liao)是(shi)工業(ye)(ye)爐(lu)(lu)(lu)(lu)節(jie)(jie)(jie)能(neng)(neng)(neng)(neng)(neng)發(fa)展的(de)(de)(de)***。   (3)砌筑將向(xiang)整(zheng)(zheng)體化(hua)和(he)(he)(he)輕(qing)型化(hua)方(fang)向(xiang)發(fa)展。隨著不定形耐火(huo)(huo)材料(liao)的(de)(de)(de)發(fa)展,整(zheng)(zheng)體澆注和(he)(he)(he)輕(qing)型結構將獲(huo)更廣(guang)(guang)泛的(de)(de)(de)發(fa)展。采(cai)用(yong)新(xin)(xin)型耐火(huo)(huo)材料(liao),用(yong)耐高(gao)溫(wen)陶(tao)瓷和(he)(he)(he)陶(tao)瓷纖維(wei)代(dai)替耐火(huo)(huo)磚,使(shi)(shi)爐(lu)(lu)(lu)(lu)子升溫(wen)快,熱(re)(re)損失小。   (4)節(jie)(jie)(jie)能(neng)(neng)(neng)(neng)(neng)和(he)(he)(he)環(huan)保(bao)(bao)并重。在(zai)進行(xing)真(zhen)(zhen)空(kong)甩(shuai)帶(dai)(dai)爐(lu)(lu)(lu)(lu)節(jie)(jie)(jie)能(neng)(neng)(neng)(neng)(neng)改造的(de)(de)(de)同(tong)時(shi),應(ying)進行(xing)污(wu)(wu)染治(zhi)(zhi)理,努(nu)力(li)(li)(li)降低或(huo)消除(chu)(chu)有害廢氣和(he)(he)(he)煙塵的(de)(de)(de)排(pai)(pai)放。對中(zhong)國而言(yan)節(jie)(jie)(jie)能(neng)(neng)(neng)(neng)(neng)是(shi)zui大的(de)(de)(de)環(huan)保(bao)(bao)措施(shi)之(zhi)一。   (5)提(ti)(ti)高(gao)真(zhen)(zhen)空(kong)熔煉爐(lu)(lu)(lu)(lu)的(de)(de)(de)“綠色度(du)”。通(tong)過(guo)凋整(zheng)(zheng)產業(ye)(ye)結構,改善能(neng)(neng)(neng)(neng)(neng)源(yuan)(yuan)(yuan)(yuan)(yuan)結構;采(cai)用(yong)世界上空(kong)氣過(guo)濾器zui先進的(de)(de)(de)科學治(zhi)(zhi)污(wu)(wu)方(fang)法,從源(yuan)(yuan)(yuan)(yuan)(yuan)頭上根治(zhi)(zhi)污(wu)(wu)染:不斷(duan)開發(fa)適合中(zhong)國工業(ye)(ye)爐(lu)(lu)(lu)(lu)的(de)(de)(de)新(xin)(xin)技術(shu)(shu)(shu)、新(xin)(xin)設(she)備(bei),強化(hua)余(yu)熱(re)(re)回(hui)收和(he)(he)(he)資(zi)源(yuan)(yuan)(yuan)(yuan)(yuan)的(de)(de)(de)循環(huan)利用(yong);強化(hua)立法和(he)(he)(he)執法力(li)(li)(li)度(du);健(jian)全(quan)環(huan)保(bao)(bao)組織和(he)(he)(he)提(ti)(ti)高(gao)全(quan)民環(huan)保(bao)(bao)意識等(deng)途徑(jing)提(ti)(ti)高(gao)“綠色度(du)”。

18 January 2019
真空甩帶爐的節能現狀和發展趨勢分析

2018-11-14

真空燒結爐在操作前需要做哪些安全檢查

  真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)燒(shao)(shao)(shao)(shao)結(jie)(jie)(jie)爐(lu)(lu)在(zai)操(cao)(cao)作前需要(yao)做哪些安全(quan)檢(jian)(jian)(jian)查(cha)(cha)(cha)   真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)燒(shao)(shao)(shao)(shao)結(jie)(jie)(jie)爐(lu)(lu)在(zai)操(cao)(cao)作前需要(yao)做好哪些安全(quan)檢(jian)(jian)(jian)查(cha)(cha)(cha)呢?今(jin)天八佳的(de)(de)小編就和大(da)家說(shuo)說(shuo)。   1.檢(jian)(jian)(jian)查(cha)(cha)(cha)真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)燒(shao)(shao)(shao)(shao)結(jie)(jie)(jie)爐(lu)(lu)的(de)(de)真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)泵(beng)(beng)(beng)電(dian)源系統,皮(pi)帶(dai)盤皮(pi)帶(dai)松緊,真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)泵(beng)(beng)(beng)油是(shi)(shi)(shi)否(fou)(fou)位于油封觀察孔中線。檢(jian)(jian)(jian)查(cha)(cha)(cha)妥后,人(ren)工(gong)轉(zhuan)動真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)泵(beng)(beng)(beng)皮(pi)帶(dai)盤,如無異常,可(ke)(ke)在(zai)關(guan)閉蝶閥的(de)(de)情(qing)況下(xia),啟動真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)泵(beng)(beng)(beng)。   2.在(zai)檢(jian)(jian)(jian)查(cha)(cha)(cha)真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)爐(lu)(lu)體內(nei)情(qing)況時,要(yao)求真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)燒(shao)(shao)(shao)(shao)結(jie)(jie)(jie)爐(lu)(lu)體內(nei)上(shang)等(deng)衛生(sheng),感應圈絕緣良好,密封真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)膠帶(dai)具(ju)有(you)彈性,尺寸合格(ge)。   3.接(jie)(jie)著檢(jian)(jian)(jian)查(cha)(cha)(cha)杠(gang)桿手把啟動是(shi)(shi)(shi)否(fou)(fou)靈活。轉(zhuan)動式(shi)(shi)麥氏(shi)真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)計是(shi)(shi)(shi)否(fou)(fou)合乎(hu)要(yao)求。石墨坩(gan)堝,裝(zhuang)(zhuang)爐(lu)(lu)配件(jian)是(shi)(shi)(shi)否(fou)(fou)齊全(quan)。   4.在(zai)以上(shang)準備就緒后,接(jie)(jie)通真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)燒(shao)(shao)(shao)(shao)結(jie)(jie)(jie)爐(lu)(lu)電(dian)源,中頻(pin)(pin)電(dian)源合閘,按(an)中頻(pin)(pin)啟動規則,試(shi)啟動變頻(pin)(pin),成(cheng)功后停止變頻(pin)(pin),方(fang)(fang)可(ke)(ke)開爐(lu)(lu)。   5.真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)爐(lu)(lu)體上(shang)蓋的(de)(de)觀察、測溫孔,每次開爐(lu)(lu)均需清潔處理,以便觀察和測溫。   6.裝(zhuang)(zhuang)真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)燒(shao)(shao)(shao)(shao)結(jie)(jie)(jie)爐(lu)(lu)時應根據(ju)不(bu)同燒(shao)(shao)(shao)(shao)結(jie)(jie)(jie)產品,采取(qu)相(xiang)應裝(zhuang)(zhuang)爐(lu)(lu)方(fang)(fang)式(shi)(shi)。按(an)有(you)關(guan)材質(zhi)裝(zhuang)(zhuang)爐(lu)(lu)規則裝(zhuang)(zhuang)盤,不(bu)得隨意(yi)更(geng)改。   7.為了保持恒溫,防止熱輻射,發(fa)熱坩(gan)堝上(shang)加(jia)二(er)層碳纖維,再(zai)罩上(shang)隔(ge)熱屏。墊好真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)密封膠帶(dai)。   8.凡在(zai)真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)條(tiao)件(jian)下(xia),容易揮發(fa)影響真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)衛生(sheng),造(zao)成(cheng)真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)甩(shuai)帶(dai)爐(lu)(lu)管(guan)道(dao)堵塞、真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)(kong)泵(beng)(beng)(beng)臟化(hua)的(de)(de)工(gong)件(jian)或容器,不(bu)得入爐(lu)(lu)。產品加(jia)有(you)成(cheng)型劑(如油或石蠟),必須脫掉方(fang)(fang)可(ke)(ke)入爐(lu)(lu)燒(shao)(shao)(shao)(shao)結(jie)(jie)(jie),否(fou)(fou)則會(hui)造(zao)成(cheng)不(bu)佳后果(guo)。

14 January 2019
真空燒結爐在操作前需要做哪些安全檢查

2018-11-11

據說這家的真空甩帶爐就是敢和你剛

  據說(shuo)這(zhe)家的(de)(de)真(zhen)(zhen)空(kong)甩帶(dai)(dai)爐(lu)(lu)就是敢和(he)你剛   真(zhen)(zhen)空(kong)甩帶(dai)(dai)爐(lu)(lu)主要用(yong)(yong)于各(ge)(ge)種稀土永磁材(cai)料的(de)(de)熔(rong)(rong)(rong)煉(lian)(lian)(lian),合金的(de)(de)冶煉(lian)(lian)(lian)。是一(yi)(yi)種集真(zhen)(zhen)空(kong)熔(rong)(rong)(rong)煉(lian)(lian)(lian)、自(zi)動噴鑄、冷凝器(qi)、機(ji)(ji)電(dian)于一(yi)(yi)體的(de)(de)精密(mi)設備,主要由熔(rong)(rong)(rong)煉(lian)(lian)(lian)電(dian)源(yuan)(yuan)(yuan)、真(zhen)(zhen)空(kong)機(ji)(ji)組(zu)、甩帶(dai)(dai)裝(zhuang)置(zhi)、等部(bu)分(fen)組(zu)成(cheng)。   真(zhen)(zhen)空(kong)甩帶(dai)(dai)爐(lu)(lu)目前已在各(ge)(ge)大高校研(yan)究所(suo)應(ying)用(yong)(yong)于對稀有金屬(shu)釹鐵(tie)硼(0.2—0.3mm厚)的(de)(de)熔(rong)(rong)(rong)煉(lian)(lian)(lian)和(he)甩帶(dai)(dai)成(cheng)型,該設備具有科技含量高、操(cao)作(zuo)簡(jian)單(dan),熔(rong)(rong)(rong)煉(lian)(lian)(lian)時間(jian)短、節能(neng)(neng)***等特點(dian)。產(chan)品各(ge)(ge)項指標達(da)到或超過日(ri)本同類產(chan)品的(de)(de)性能(neng)(neng)。   八佳(jia)設計(ji)的(de)(de)真(zhen)(zhen)空(kong)甩帶(dai)(dai)爐(lu)(lu)由真(zhen)(zhen)空(kong)室、甩帶(dai)(dai)裝(zhuang)置(zhi)、坩(gan)堝(guo)自(zi)動升(sheng)降(jiang)裝(zhuang)置(zhi)、氣路(lu)系統(tong)(tong)、機(ji)(ji)殼(ke)和(he)熔(rong)(rong)(rong)煉(lian)(lian)(lian)電(dian)源(yuan)(yuan)(yuan)等組(zu)成(cheng)。下(xia)面我(wo)們來逐一(yi)(yi)了(le)解下(xia)各(ge)(ge)組(zu)成(cheng)部(bu)分(fen)的(de)(de)功能(neng)(neng)。   1、真(zhen)(zhen)空(kong)室:采用(yong)(yong)304板組(zu)焊而成(cheng)并(bing)做(zuo)表(biao)面處理,爐(lu)(lu)門上(shang)裝(zhuang)有大尺寸觀察窗,既滿(man)足高真(zhen)(zhen)空(kong)要求,又便(bian)于觀察實驗情況。   2、甩帶(dai)(dai)裝(zhuang)置(zhi):真(zhen)(zhen)空(kong)甩帶(dai)(dai)爐(lu)(lu)采用(yong)(yong)伺(si)服(fu)電(dian)機(ji)(ji)驅(qu)動,無(wu)極調速,密(mi)封(feng)采用(yong)(yong)磁流體密(mi)封(feng)裝(zhuang)置(zhi),銅棍拆卸方便(bian)。轉(zhuan)動平穩,噪音極低。   3、坩(gan)堝(guo)自(zi)動升(sheng)降(jiang)系統(tong)(tong):采用(yong)(yong)伺(si)服(fu)電(dian)機(ji)(ji)升(sheng)降(jiang),可根據不(bu)同材(cai)料設備不(bu)同噴帶(dai)(dai)參數(shu)。   4、氣路(lu)系統(tong)(tong):由電(dian)磁閥、壓(ya)力(li)罐、手動閥門和(he)管路(lu)組(zu)成(cheng)。   5、機(ji)(ji)殼(ke):八佳(jia)設計(ji)的(de)(de)真(zhen)(zhen)空(kong)甩帶(dai)(dai)爐(lu)(lu)結合國內外設備外觀經驗,根據自(zi)身(shen)設備特點(dian),設計(ji)出(chu)合理機(ji)(ji)殼(ke),外表(biao)噴塑處理。   6、熔(rong)(rong)(rong)煉(lian)(lian)(lian)電(dian)源(yuan)(yuan)(yuan):定制(zhi)的(de)(de)專用(yong)(yong)熔(rong)(rong)(rong)煉(lian)(lian)(lian)電(dian)源(yuan)(yuan)(yuan),操(cao)作(zuo)簡(jian)單(dan),結構小巧。   還有一(yi)(yi)個亮點(dian)需值(zhi)得一(yi)(yi)提的(de)(de)是八佳(jia)真(zhen)(zhen)空(kong)熔(rong)(rong)(rong)煉(lian)(lian)(lian)爐(lu)(lu)是觸(chu)摸屏+PLC控制(zhi),可視化操(cao)作(zuo)界面。

11 January 2019
據說這家的真空甩帶爐就是敢和你剛

2018-11-08

真空燒結爐的用途及分類

  真(zhen)(zhen)(zhen)(zhen)空燒(shao)(shao)(shao)結(jie)(jie)(jie)爐(lu)(lu)(lu)的(de)用(yong)途及(ji)(ji)分(fen)類   真(zhen)(zhen)(zhen)(zhen)空燒(shao)(shao)(shao)結(jie)(jie)(jie)爐(lu)(lu)(lu)主(zhu)(zhu)(zhu)要(yao)用(yong)于(yu)粉(fen)末(mo)冶金(jin)(jin)制品(pin)、金(jin)(jin)屬(shu)注射(she)成型(xing)制品(pin)、不銹鋼基、硬質合(he)金(jin)(jin)、超(chao)(chao)合(he)金(jin)(jin)、高(gao)(gao)比重合(he)金(jin)(jin)、陶(tao)瓷材(cai)料、磁性材(cai)料、釹鐵硼(peng)等(deng)的(de)燒(shao)(shao)(shao)結(jie)(jie)(jie)。   真(zhen)(zhen)(zhen)(zhen)空爐(lu)(lu)(lu)的(de)分(fen)類主(zhu)(zhu)(zhu)要(yao)有(you)(you)兩(liang)種(zhong)(zhong):   一(yi)種(zhong)(zhong)是以(yi)(yi)溫度分(fen)為普通燒(shao)(shao)(shao)結(jie)(jie)(jie)爐(lu)(lu)(lu)(1300℃及(ji)(ji)以(yi)(yi)下),中(zhong)溫燒(shao)(shao)(shao)結(jie)(jie)(jie)爐(lu)(lu)(lu)(1300℃~1600℃)、高(gao)(gao)溫燒(shao)(shao)(shao)結(jie)(jie)(jie)爐(lu)(lu)(lu)(1600℃~2400℃)。   另一(yi)種(zhong)(zhong)是以(yi)(yi)真(zhen)(zhen)(zhen)(zhen)空度的(de)高(gao)(gao)低(di)來劃分(fen),可分(fen)為低(di)真(zhen)(zhen)(zhen)(zhen)空、高(gao)(gao)真(zhen)(zhen)(zhen)(zhen)空和(he)超(chao)(chao)高(gao)(gao)真(zhen)(zhen)(zhen)(zhen)空燒(shao)(shao)(shao)結(jie)(jie)(jie)爐(lu)(lu)(lu)。   用(yong)途及(ji)(ji)特點(dian)(dian)(dian):   真(zhen)(zhen)(zhen)(zhen)空燒(shao)(shao)(shao)結(jie)(jie)(jie)爐(lu)(lu)(lu)主(zhu)(zhu)(zhu)要(yao)應用(yong)于(yu)特種(zhong)(zhong)陶(tao)瓷(碳(tan)化硅(SiSIC)、碳(tan)化硼(peng)、氮化硅以(yi)(yi)及(ji)(ji)氮化硅結(jie)(jie)(jie)合(he)碳(tan)化硅等(deng))、高(gao)(gao)熔(rong)(rong)點(dian)(dian)(dian)金(jin)(jin)屬(shu)、硬質合(he)金(jin)(jin)以(yi)(yi)及(ji)(ji)其它粉(fen)體材(cai)料的(de)高(gao)(gao)溫燒(shao)(shao)(shao)結(jie)(jie)(jie),更適用(yong)于(yu)碳(tan)化硅(SiSIC)制品(pin)的(de)重結(jie)(jie)(jie)晶燒(shao)(shao)(shao)成工藝,也(ye)可用(yong)于(yu)對一(yi)些高(gao)(gao)熔(rong)(rong)點(dian)(dian)(dian)金(jin)(jin)屬(shu)進(jin)行退火及(ji)(ji)光(guang)亮(liang)、除(chu)氣處理(li)等(deng)。   真(zhen)(zhen)(zhen)(zhen)空甩帶爐(lu)(lu)(lu)采用(yong)中(zhong)頻電源(yuan)加熱原(yuan)理(li),有(you)(you)效避免(mian)了電阻(zu)內熱真(zhen)(zhen)(zhen)(zhen)空爐(lu)(lu)(lu)的(de)高(gao)(gao)溫絕緣問題(ti),因此在(zai)2000℃~2400℃的(de)溫度段相比電阻(zu)爐(lu)(lu)(lu)的(de)有(you)(you)較大的(de)優勢(shi)。

08 January 2019
真空燒結爐的用途及分類

2018-11-04

真空熔煉爐冶金特點是什么

  真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)爐(lu)冶(ye)(ye)金(jin)(jin)特點是什么   真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)爐(lu)的(de)(de)(de)真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)是使在常壓下(xia)進(jin)行(xing)(xing)(xing)的(de)(de)(de)物理(li)化學反(fan)應(ying)(ying)條件(jian)有了(le)改(gai)變(bian),這主(zhu)要體現在氣(qi)(qi)(qi)(qi)(qi)相(xiang)(xiang)壓力(li)(li)(li)(li)的(de)(de)(de)降低上。只要冶(ye)(ye)金(jin)(jin)反(fan)應(ying)(ying)中(zhong)(zhong)有氣(qi)(qi)(qi)(qi)(qi)相(xiang)(xiang)參加,而(er)(er)且反(fan)應(ying)(ying)生成(cheng)物中(zhong)(zhong)的(de)(de)(de)氣(qi)(qi)(qi)(qi)(qi)體摩爾(er)數(shu)大(da)于反(fan)應(ying)(ying)物中(zhong)(zhong)的(de)(de)(de)氣(qi)(qi)(qi)(qi)(qi)體摩爾(er)數(shu)的(de)(de)(de)數(shu)值時,若減小系(xi)統的(de)(de)(de)壓力(li)(li)(li)(li),則可以(yi)使平(ping)(ping)衡(heng)反(fan)應(ying)(ying)向(xiang)著增(zeng)加氣(qi)(qi)(qi)(qi)(qi)態物質的(de)(de)(de)方向(xiang)移動,這就是真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)中(zhong)(zhong)物理(li)化學反(fan)應(ying)(ying)的(de)(de)(de)根本特點。   真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)爐(lu)的(de)(de)(de)大(da)氣(qi)(qi)(qi)(qi)(qi)熔(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)和(he)澆(jiao)注的(de)(de)(de)主(zhu)要缺(que)點之一是合(he)(he)金(jin)(jin)成(cheng)分(主(zhu)要是一些(xie)比(bi)較活潑的(de)(de)(de)元(yuan)素(su))由(you)于燒損不(bu)易準確控(kong)(kong)制(zhi)(zhi),而(er)(er)真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)不(bu)受周圍氣(qi)(qi)(qi)(qi)(qi)氛污染,金(jin)(jin)屬液與大(da)氣(qi)(qi)(qi)(qi)(qi)中(zhong)(zhong)的(de)(de)(de)氧(yang)(yang)(yang)(yang)和(he)氮脫(tuo)(tuo)(tuo)離接觸,所以(yi)真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)能(neng)嚴(yan)格控(kong)(kong)制(zhi)(zhi)合(he)(he)金(jin)(jin)中(zhong)(zhong)活潑元(yuan)素(su),如鋁(lv)、鈦等(deng)的(de)(de)(de)含(han)量,將合(he)(he)金(jin)(jin)成(cheng)分控(kong)(kong)制(zhi)(zhi)在很窄的(de)(de)(de)范圍內,因(yin)而(er)(er)能(neng)保證合(he)(he)金(jin)(jin)的(de)(de)(de)性(xing)能(neng)、質量及(ji)其(qi)穩定性(xing)。   大(da)氣(qi)(qi)(qi)(qi)(qi)熔(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)碳氧(yang)(yang)(yang)(yang)反(fan)應(ying)(ying)對金(jin)(jin)屬液起著除氣(qi)(qi)(qi)(qi)(qi)作用(yong)(yong)和(he)機械攪拌(ban)作用(yong)(yong),但由(you)于碳的(de)(de)(de)脫(tuo)(tuo)(tuo)氧(yang)(yang)(yang)(yang)能(neng)力(li)(li)(li)(li)不(bu)強,不(bu)能(neng)單獨用(yong)(yong)作脫(tuo)(tuo)(tuo)氧(yang)(yang)(yang)(yang)劑(ji),往(wang)往(wang)要用(yong)(yong)硅(gui)、鋁(lv)等(deng)金(jin)(jin)屬脫(tuo)(tuo)(tuo)氧(yang)(yang)(yang)(yang)劑(ji)進(jin)行(xing)(xing)(xing)沉(chen)淀脫(tuo)(tuo)(tuo)氧(yang)(yang)(yang)(yang)。在真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)中(zhong)(zhong),由(you)于氣(qi)(qi)(qi)(qi)(qi)相(xiang)(xiang)壓力(li)(li)(li)(li)低,且碳氧(yang)(yang)(yang)(yang)反(fan)應(ying)(ying)生成(cheng)的(de)(de)(de)CO氣(qi)(qi)(qi)(qi)(qi)泡能(neng)夠(gou)不(bu)斷(duan)的(de)(de)(de)被(bei)抽走,而(er)(er)使平(ping)(ping)衡(heng)向(xiang)生成(cheng)CO的(de)(de)(de)方向(xiang)移動,即[C]+[O]={CO}反(fan)應(ying)(ying)不(bu)斷(duan)向(xiang)右方進(jin)行(xing)(xing)(xing),從而(er)(er)提(ti)高(gao)了(le)碳的(de)(de)(de)脫(tuo)(tuo)(tuo)氧(yang)(yang)(yang)(yang)能(neng)力(li)(li)(li)(li)。大(da)量實踐數(shu)據表明:真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)爐(lu)的(de)(de)(de)真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)與大(da)氣(qi)(qi)(qi)(qi)(qi)熔(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)相(xiang)(xiang)比(bi)較,碳的(de)(de)(de)脫(tuo)(tuo)(tuo)氧(yang)(yang)(yang)(yang)能(neng)力(li)(li)(li)(li)約提(ti)高(gao)100倍。   當真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)燒結爐(lu)真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)鎳(nie)基合(he)(he)金(jin)(jin)時,將合(he)(he)金(jin)(jin)的(de)(de)(de)氧(yang)(yang)(yang)(yang)含(han)量降低到(dao)20×10以(yi)下(xia)是不(bu)難做到(dao)的(de)(de)(de)。真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)下(xia)用(yong)(yong)碳脫(tuo)(tuo)(tuo)氧(yang)(yang)(yang)(yang),不(bu)僅具(ju)有高(gao)的(de)(de)(de)脫(tuo)(tuo)(tuo)氧(yang)(yang)(yang)(yang)能(neng)力(li)(li)(li)(li),而(er)(er)且其(qi)脫(tuo)(tuo)(tuo)氧(yang)(yang)(yang)(yang)產物是氣(qi)(qi)(qi)(qi)(qi)體,易于排除,而(er)(er)不(bu)沾污金(jin)(jin)屬熔(rong)(rong)(rong)(rong)(rong)池,這比(bi)用(yong)(yong)硅(gui)、鋁(lv)等(deng)生成(cheng)固態脫(tuo)(tuo)(tuo)氧(yang)(yang)(yang)(yang)產物的(de)(de)(de)脫(tuo)(tuo)(tuo)氧(yang)(yang)(yang)(yang)劑(ji)要優越得多,因(yin)此在真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)中(zhong)(zhong),碳是理(li)想的(de)(de)(de)脫(tuo)(tuo)(tuo)氧(yang)(yang)(yang)(yang)劑(ji)。

04 January 2019
真空熔煉爐冶金特點是什么

2018-11-01

真空甩帶爐的熱處理技巧

  真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)甩帶(dai)(dai)爐的(de)(de)(de)(de)(de)(de)(de)(de)熱(re)(re)(re)處(chu)理(li)(li)技(ji)巧(qiao)   真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)甩帶(dai)(dai)爐熱(re)(re)(re)處(chu)理(li)(li)即真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)技(ji)術與(yu)(yu)熱(re)(re)(re)處(chu)理(li)(li)兩個(ge)***相結(jie)合的(de)(de)(de)(de)(de)(de)(de)(de)歸納技(ji)術,是(shi)指熱(re)(re)(re)處(chu)理(li)(li)工(gong)(gong)藝(yi)的(de)(de)(de)(de)(de)(de)(de)(de)悉數(shu)和部(bu)分(fen)(fen)在(zai)真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)狀態下進行(xing)的(de)(de)(de)(de)(de)(de)(de)(de)。我國(guo)將真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)劃分(fen)(fen)為(wei)(wei)低(di)、中、高和超高真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)。   真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)甩帶(dai)(dai)爐在(zai)熱(re)(re)(re)加(jia)(jia)工(gong)(gong)范(fan)疇有著很好的(de)(de)(de)(de)(de)(de)(de)(de)發展前景,用(yong)(yong)于:透(tou)熱(re)(re)(re)、軋制、鍛造(zao)、彎(wan)管、熱(re)(re)(re)處(chu)理(li)(li)(淬(cui)火(huo)(huo))、焊接(jie)等工(gong)(gong)藝(yi)的(de)(de)(de)(de)(de)(de)(de)(de)感應(ying)(ying)加(jia)(jia)熱(re)(re)(re)。那么爐子的(de)(de)(de)(de)(de)(de)(de)(de)熱(re)(re)(re)處(chu)理(li)(li)技(ji)巧(qiao)是(shi)什(shen)么呢1.真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)甩帶(dai)(dai)爐處(chu)理(li)(li)鈦合金(jin)時(shi)(shi)(shi),不宜用(yong)(yong)氮氣(qi)作為(wei)(wei)冷(leng)卻氣(qi)體(ti),因為(wei)(wei)鈦和氮在(zai)高溫(wen)下反響,構(gou)成金(jin)黃色的(de)(de)(de)(de)(de)(de)(de)(de)氮化鈦。   2.真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)爐活動銜(xian)接(jie)部(bu)分(fen)(fen)悉數(shu)采(cai)用(yong)(yong)O型橡膠圈密封銜(xian)接(jie),此部(bu)分(fen)(fen)均通水(shui)冷(leng)卻。   3.工(gong)(gong)件在(zai)真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)狀態下淬(cui)火(huo)(huo),應(ying)(ying)運用(yong)(yong)真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)淬(cui)火(huo)(huo)油,此油具(ju)有較低(di)的(de)(de)(de)(de)(de)(de)(de)(de)飽和蒸氣(qi)壓。   4.真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)甩帶(dai)(dai)爐的(de)(de)(de)(de)(de)(de)(de)(de)保養應(ying)(ying)在(zai)真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)或(huo)充純氮狀態下,避免平(ping)時(shi)(shi)(shi)不用(yong)(yong)時(shi)(shi)(shi)吸氣(qi),吸潮。   5.國(guo)內(nei)真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)爐的(de)(de)(de)(de)(de)(de)(de)(de)壓升(sheng)(sheng)率應(ying)(ying)不大于1.33Pa/h,國(guo)外某些企業的(de)(de)(de)(de)(de)(de)(de)(de)標準為(wei)(wei)6.真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)加(jia)(jia)熱(re)(re)(re)以輻射為(wei)(wei)主,工(gong)(gong)件在(zai)爐內(nei)應(ying)(ying)該堅持(chi)間距。   7.升(sheng)(sheng)溫(wen)過(guo)程中,工(gong)(gong)件及爐內(nei)材料會放(fang)氣(qi),使真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)度(du)下降。   8.真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)回火(huo)(huo)、真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)退火(huo)(huo)、真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)固溶處(chu)理(li)(li)及真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)時(shi)(shi)(shi)效的(de)(de)(de)(de)(de)(de)(de)(de)加(jia)(jia)熱(re)(re)(re)溫(wen)度(du)一般與(yu)(yu)慣例處(chu)理(li)(li)時(shi)(shi)(shi)加(jia)(jia)熱(re)(re)(re)溫(wen)度(du)相同(tong)。   9.真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)甩帶(dai)(dai)爐應(ying)(ying)該具(ju)有快冷(leng)裝置。冷(leng)卻水(shui)的(de)(de)(de)(de)(de)(de)(de)(de)壓力(li)應(ying)(ying)該大于0.2Mpa,流量應(ying)(ying)可(ke)調。   10.冷(leng)卻氣(qi)體(ti):鋼一般采(cai)用(yong)(yong)百(bai)分(fen)(fen)之99.995純度(du)的(de)(de)(de)(de)(de)(de)(de)(de)氮氣(qi),高溫(wen)合金(jin)采(cai)用(yong)(yong)百(bai)分(fen)(fen)之99.999的(de)(de)(de)(de)(de)(de)(de)(de)氮氣(qi)或(huo)氬(ya)氣(qi),鈦合金(jin)采(cai)用(yong)(yong)百(bai)分(fen)(fen)之99.995的(de)(de)(de)(de)(de)(de)(de)(de)氬(ya)氣(qi)。   11.升(sheng)(sheng)溫(wen):放(fang)入(ru)工(gong)(gong)件后,真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)熔煉(lian)爐一般先預抽至6.67Pa時(shi)(shi)(shi)方(fang)可(ke)升(sheng)(sheng)溫(wen)加(jia)(jia)熱(re)(re)(re)。

01 January 2019
真空甩帶爐的熱處理技巧

2018-10-24

真空熔煉爐熱處理的工藝是有哪些

  真(zhen)空(kong)(kong)熔(rong)(rong)(rong)煉爐(lu)熱(re)(re)(re)(re)處(chu)(chu)(chu)理的(de)(de)工藝(yi)是(shi)(shi)有(you)哪些   真(zhen)空(kong)(kong)熔(rong)(rong)(rong)煉爐(lu)是(shi)(shi)利(li)(li)用(yong)(yong)真(zhen)空(kong)(kong)感應(ying)熔(rong)(rong)(rong)煉法,把(ba)(ba)坩堝封閉在(zai)真(zhen)空(kong)(kong)室(shi)中(zhong),利(li)(li)用(yong)(yong)電磁(ci)感應(ying)產生的(de)(de)渦流作為(wei)熱(re)(re)(re)(re)源(yuan),在(zai)真(zhen)空(kong)(kong)或惰性氣體狀態下(xia)把(ba)(ba)合(he)金(或是(shi)(shi)導電材(cai)料(liao))原料(liao)進(jin)(jin)行(xing)脫氣、熔(rong)(rong)(rong)化處(chu)(chu)(chu)理,通過坩堝傾爐(lu)系統澆鑄(zhu),經過中(zhong)間(jian)包(bao)在(zai)水(shui)冷(leng)輥上急速(su)凝固(gu)后形(xing)成薄片,再在(zai)水(shui)冷(leng)盤上進(jin)(jin)行(xing)慢速(su)降(jiang)(jiang)溫(wen)(wen),在(zai)撥鑿的(de)(de)攪拌下(xia),把(ba)(ba)合(he)金降(jiang)(jiang)到(dao)30℃左右(you),形(xing)成大不薄厚均(jun)勻的(de)(de)合(he)金薄片的(de)(de)一(yi)種熔(rong)(rong)(rong)煉設備(bei)。   真(zhen)空(kong)(kong)熔(rong)(rong)(rong)煉爐(lu)是(shi)(shi)生產合(he)金(永磁(ci)材(cai)料(liao))的(de)(de)專用(yong)(yong)設備(bei),是(shi)(shi)先進(jin)(jin)鑄(zhu)片工藝(yi)取代傳動鑄(zhu)錠工藝(yi)的(de)(de)理想替(ti)代設備(bei)。   關于真(zhen)空(kong)(kong)熔(rong)(rong)(rong)煉爐(lu)的(de)(de)熱(re)(re)(re)(re)處(chu)(chu)(chu)理工藝(yi):   爐(lu)子(zi)的(de)(de)熱(re)(re)(re)(re)處(chu)(chu)(chu)理工藝(yi)一(yi)般包(bao)括:加(jia)熱(re)(re)(re)(re)、保(bao)溫(wen)(wen)、冷(leng)卻(que)三個過程,有(you)時只有(you)加(jia)熱(re)(re)(re)(re)與冷(leng)卻(que)兩個過程。這些過程都是(shi)(shi)互(hu)相(xiang)銜接,不可間(jian)斷。   加(jia)熱(re)(re)(re)(re)是(shi)(shi)熱(re)(re)(re)(re)處(chu)(chu)(chu)理中(zhong)重要(yao)工序之一(yi),真(zhen)空(kong)(kong)熔(rong)(rong)(rong)煉爐(lu)對金屬熱(re)(re)(re)(re)處(chu)(chu)(chu)理的(de)(de)加(jia)熱(re)(re)(re)(re)方法很(hen)多(duo),早期是(shi)(shi)采用(yong)(yong)木炭和(he)煤(mei)作為(wei)熱(re)(re)(re)(re)源(yuan),進(jin)(jin)而使用(yong)(yong)液體與氣體燃(ran)料(liao)。   要(yao)知道,真(zhen)空(kong)(kong)熔(rong)(rong)(rong)煉爐(lu)的(de)(de)電加(jia)熱(re)(re)(re)(re)易于控制,且無環境污染(ran);利(li)(li)用(yong)(yong)這些熱(re)(re)(re)(re)源(yuan)可以(yi)的(de)(de)直接加(jia)熱(re)(re)(re)(re),也可以(yi)通過熔(rong)(rong)(rong)融(rong)的(de)(de)鹽或是(shi)(shi)金屬,以(yi)至(zhi)浮動粒子(zi)進(jin)(jin)行(xing)間(jian)接加(jia)熱(re)(re)(re)(re)。   此外,加(jia)熱(re)(re)(re)(re)溫(wen)(wen)度(du)是(shi)(shi)真(zhen)空(kong)(kong)燒(shao)結爐(lu)熱(re)(re)(re)(re)處(chu)(chu)(chu)理工藝(yi)的(de)(de)重要(yao)工藝(yi)參數之一(yi),選擇和(he)控制加(jia)熱(re)(re)(re)(re)溫(wen)(wen)度(du)是(shi)(shi)保(bao)證真(zhen)空(kong)(kong)速(su)凝爐(lu)熱(re)(re)(re)(re)處(chu)(chu)(chu)理質量的(de)(de)主要(yao)問題。

24 January 2019
真空熔煉爐熱處理的工藝是有哪些

2018-10-21

真空甩帶爐的熱處理技巧

  真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)甩(shuai)帶爐(lu)(lu)(lu)(lu)(lu)的(de)(de)熱(re)(re)(re)處(chu)(chu)理(li)技巧   真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)甩(shuai)帶爐(lu)(lu)(lu)(lu)(lu)熱(re)(re)(re)處(chu)(chu)理(li)即真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)技術與熱(re)(re)(re)處(chu)(chu)理(li)兩個***相(xiang)結合的(de)(de)歸納技術,是指熱(re)(re)(re)處(chu)(chu)理(li)工(gong)藝(yi)的(de)(de)悉(xi)數和部(bu)(bu)分(fen)(fen)(fen)在(zai)真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)狀態(tai)下(xia)(xia)進行的(de)(de)。我(wo)國將真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)劃分(fen)(fen)(fen)為(wei)低、中、高(gao)和超高(gao)真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)。   真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)甩(shuai)帶爐(lu)(lu)(lu)(lu)(lu)在(zai)熱(re)(re)(re)加工(gong)范疇有著很好的(de)(de)發展前景,用(yong)于:透熱(re)(re)(re)、軋制、鍛造、彎管、熱(re)(re)(re)處(chu)(chu)理(li)(淬(cui)火(huo)(huo))、焊接等工(gong)藝(yi)的(de)(de)感應(ying)加熱(re)(re)(re)。那么(me)爐(lu)(lu)(lu)(lu)(lu)子的(de)(de)熱(re)(re)(re)處(chu)(chu)理(li)技巧是什(shen)么(me)呢?   1.真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)甩(shuai)帶爐(lu)(lu)(lu)(lu)(lu)處(chu)(chu)理(li)鈦(tai)合金(jin)時,不宜(yi)用(yong)氮氣(qi)(qi)作為(wei)冷卻氣(qi)(qi)體(ti),因(yin)為(wei)鈦(tai)和氮在(zai)高(gao)溫(wen)下(xia)(xia)反響,構(gou)成金(jin)黃色的(de)(de)氮化鈦(tai)。   2.真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)爐(lu)(lu)(lu)(lu)(lu)活動銜(xian)接部(bu)(bu)分(fen)(fen)(fen)悉(xi)數采用(yong)O型橡膠圈密封銜(xian)接,此部(bu)(bu)分(fen)(fen)(fen)均通水(shui)冷卻。   3.工(gong)件(jian)(jian)(jian)在(zai)真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)狀態(tai)下(xia)(xia)淬(cui)火(huo)(huo),應(ying)運用(yong)真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)淬(cui)火(huo)(huo)油,此油具有較(jiao)低的(de)(de)飽和蒸氣(qi)(qi)壓(ya)。   4.真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)甩(shuai)帶爐(lu)(lu)(lu)(lu)(lu)的(de)(de)保養應(ying)在(zai)真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)或充純氮狀態(tai)下(xia)(xia),避免平(ping)時不用(yong)時吸氣(qi)(qi),吸潮。   5.國內真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)爐(lu)(lu)(lu)(lu)(lu)的(de)(de)壓(ya)升率應(ying)不大于1.33Pa/h,國外(wai)某(mou)些(xie)企業的(de)(de)標準為(wei)0.67Pa/h   6.真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)加熱(re)(re)(re)以輻(fu)射為(wei)主,工(gong)件(jian)(jian)(jian)在(zai)爐(lu)(lu)(lu)(lu)(lu)內應(ying)該(gai)(gai)堅持(chi)間距(ju)。   7.升溫(wen)過(guo)程中,工(gong)件(jian)(jian)(jian)及爐(lu)(lu)(lu)(lu)(lu)內材料會放氣(qi)(qi),使真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)度(du)(du)下(xia)(xia)降。   8.真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)回(hui)火(huo)(huo)、真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)退火(huo)(huo)、真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)固溶處(chu)(chu)理(li)及真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)時效的(de)(de)加熱(re)(re)(re)溫(wen)度(du)(du)一般與慣例處(chu)(chu)理(li)時加熱(re)(re)(re)溫(wen)度(du)(du)相(xiang)同。   9.真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)甩(shuai)帶爐(lu)(lu)(lu)(lu)(lu)應(ying)該(gai)(gai)具有快冷裝置。冷卻水(shui)的(de)(de)壓(ya)力應(ying)該(gai)(gai)大于0.2Mpa,流(liu)量應(ying)可調。   10.冷卻氣(qi)(qi)體(ti):鋼一般采用(yong)百分(fen)(fen)(fen)之(zhi)99.995純度(du)(du)的(de)(de)氮氣(qi)(qi),高(gao)溫(wen)合金(jin)采用(yong)百分(fen)(fen)(fen)之(zhi)99.999的(de)(de)氮氣(qi)(qi)或氬(ya)氣(qi)(qi),鈦(tai)合金(jin)采用(yong)百分(fen)(fen)(fen)之(zhi)99.995的(de)(de)氬(ya)氣(qi)(qi)。   11.升溫(wen):放入工(gong)件(jian)(jian)(jian)后,真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)熔(rong)煉(lian)爐(lu)(lu)(lu)(lu)(lu)一般先預抽至6.67Pa時方可升溫(wen)加熱(re)(re)(re)。

21 January 2019
真空甩帶爐的熱處理技巧

2018-10-17

真空燒結爐的用途

  真(zhen)(zhen)(zhen)空(kong)(kong)燒(shao)(shao)結(jie)(jie)爐(lu)的(de)用途   真(zhen)(zhen)(zhen)空(kong)(kong)燒(shao)(shao)結(jie)(jie)爐(lu)為數字化(hua)控(kong)制(zhi)的(de)石墨加熱爐(lu),主要用于碳化(hua)硅(gui)陶瓷、碳化(hua)硼陶瓷等非(fei)氧化(hua)物陶瓷及其復(fu)合材料的(de)脫脂與(yu)燒(shao)(shao)結(jie)(jie)。爐(lu)底(di)也是(shi)由(you)內(nei)外(wai)封頭和法蘭組成,中間水冷,固(gu)定在(zai)(zai)(zai)爐(lu)體底(di)部(bu)(bu),有電(dian)(dian)極引入(ru),下壓(ya)頭進(jin)氣隔(ge)膜閥等組成,并(bing)(bing)裝可調節(jie)高度位(wei)(wei)移傳感器.   真(zhen)(zhen)(zhen)空(kong)(kong)燒(shao)(shao)結(jie)(jie)爐(lu)十大(da)安(an)裝注(zhu)意事(shi)項:   1、檢查(cha)控(kong)制(zhi)柜中所有部(bu)(bu)件(jian)及配件(jian)是(shi)否完備、完好。   2、真(zhen)(zhen)(zhen)空(kong)(kong)燒(shao)(shao)結(jie)(jie)爐(lu)控(kong)制(zhi)柜安(an)裝在(zai)(zai)(zai)相應(ying)的(de)地(di)基上,并(bing)(bing)固(gu)定。   3、安(an)照(zhao)接(jie)線圖,并(bing)(bing)參考電(dian)(dian)氣原理圖,接(jie)通外(wai)接(jie)主回路及控(kong)制(zhi)回路,并(bing)(bing)可靠接(jie)地(di),保證接(jie)線無誤。   4、檢查(cha)電(dian)(dian)器可動(dong)部(bu)(bu)分(fen)應(ying)活動(dong)自(zi)如,無卡死現象。   5、絕(jue)緣電(dian)(dian)阻應(ying)不低于2兆歐姆。   6、真(zhen)(zhen)(zhen)空(kong)(kong)燒(shao)(shao)結(jie)(jie)爐(lu)各(ge)閥門必須在(zai)(zai)(zai)關閉位(wei)(wei)置。   7、控(kong)制(zhi)電(dian)(dian)源開關放在(zai)(zai)(zai)關位(wei)(wei)。   8、手動(dong)調壓(ya)旋鈕逆時針旋動(dong)頭。   9、報警鈕放在(zai)(zai)(zai)開位(wei)(wei)。   10、按平面圖完成真(zhen)(zhen)(zhen)空(kong)(kong)甩帶爐(lu)的(de)循環(huan)冷卻水聯接(jie),建議用戶在(zai)(zai)(zai)設備總進(jin)出水管處再接(jie)入(ru)一備用水(可用自(zi)來水),防止(zhi)循環(huan)水有故障或斷(duan)電(dian)(dian)導致密封圈燒(shao)(shao)壞(huai)。

17 January 2019
真空燒結爐的用途

2018-10-14

真空甩帶爐熱處理爐特性有哪些呢

  真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)甩(shuai)帶(dai)(dai)爐(lu)(lu)(lu)(lu)(lu)熱(re)(re)(re)(re)(re)(re)處(chu)(chu)(chu)理(li)爐(lu)(lu)(lu)(lu)(lu)特性(xing)有(you)(you)(you)哪(na)些呢   真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)甩(shuai)帶(dai)(dai)爐(lu)(lu)(lu)(lu)(lu)熱(re)(re)(re)(re)(re)(re)處(chu)(chu)(chu)理(li)爐(lu)(lu)(lu)(lu)(lu)特性(xing)有(you)(you)(you)哪(na)些呢?今天八佳小(xiao)編就和(he)大家說(shuo)說(shuo),我們(men)做個(ge)(ge)詳細的(de)(de)(de)(de)(de)(de)(de)了(le)(le)解。   (1) 嚴格(ge)的(de)(de)(de)(de)(de)(de)(de)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)密封(feng):   眾所周知(zhi),金(jin)屬(shu)零件(jian)進(jin)行(xing)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)熱(re)(re)(re)(re)(re)(re)處(chu)(chu)(chu)理(li)均在(zai)密閉的(de)(de)(de)(de)(de)(de)(de)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)爐(lu)(lu)(lu)(lu)(lu)內進(jin)行(xing),因(yin)此(ci),獲(huo)得和(he)維持爐(lu)(lu)(lu)(lu)(lu)子原(yuan)(yuan)定(ding)的(de)(de)(de)(de)(de)(de)(de)漏(lou)氣率,保證(zheng)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)爐(lu)(lu)(lu)(lu)(lu)的(de)(de)(de)(de)(de)(de)(de)工(gong)作(zuo)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)度(du)(du),對(dui)確保零件(jian)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)熱(re)(re)(re)(re)(re)(re)處(chu)(chu)(chu)理(li)的(de)(de)(de)(de)(de)(de)(de)質量(liang)有(you)(you)(you)著(zhu)非常重要(yao)(yao)的(de)(de)(de)(de)(de)(de)(de)意義。所以(yi)(yi)一(yi)個(ge)(ge)關鍵問題,就是(shi)(shi)要(yao)(yao)有(you)(you)(you)可靠的(de)(de)(de)(de)(de)(de)(de)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)密封(feng)結構(gou)(gou)(gou)。為了(le)(le)保證(zheng)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)爐(lu)(lu)(lu)(lu)(lu)的(de)(de)(de)(de)(de)(de)(de)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)性(xing)能,在(zai)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)熱(re)(re)(re)(re)(re)(re)處(chu)(chu)(chu)理(li)爐(lu)(lu)(lu)(lu)(lu)結構(gou)(gou)(gou)設計(ji)中必(bi)須遵循一(yi)個(ge)(ge)基本原(yuan)(yuan)則,就是(shi)(shi)爐(lu)(lu)(lu)(lu)(lu)體(ti)要(yao)(yao)采(cai)用(yong)氣密焊接,同(tong)時(shi)在(zai)爐(lu)(lu)(lu)(lu)(lu)體(ti)上盡量(liang)少開(kai)或者(zhe)不(bu)開(kai)孔,少采(cai)用(yong)或者(zhe)避(bi)免采(cai)用(yong)動(dong)(dong)密封(feng)結構(gou)(gou)(gou),以(yi)(yi)盡量(liang)減少真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)泄漏(lou)的(de)(de)(de)(de)(de)(de)(de)機會。安裝(zhuang)(zhuang)(zhuang)在(zai)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)爐(lu)(lu)(lu)(lu)(lu)體(ti)上的(de)(de)(de)(de)(de)(de)(de)部件(jian)、附(fu)件(jian)等(deng)如水冷電(dian)(dian)(dian)極、熱(re)(re)(re)(re)(re)(re)電(dian)(dian)(dian)偶導(dao)出(chu)(chu)裝(zhuang)(zhuang)(zhuang)置也都必(bi)須設計(ji)密封(feng)結構(gou)(gou)(gou)。   (2)大部分(fen)加(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)與隔(ge)(ge)(ge)熱(re)(re)(re)(re)(re)(re)材料(liao)只能在(zai)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)狀態下使(shi)用(yong):   真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)甩(shuai)帶(dai)(dai)爐(lu)(lu)(lu)(lu)(lu)的(de)(de)(de)(de)(de)(de)(de)加(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)與隔(ge)(ge)(ge)熱(re)(re)(re)(re)(re)(re)襯料(liao)是(shi)(shi)在(zai)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)與高(gao)(gao)溫下工(gong)作(zuo)的(de)(de)(de)(de)(de)(de)(de),因(yin)而對(dui)這(zhe)些材料(liao)提出(chu)(chu)了(le)(le)耐高(gao)(gao)溫,蒸汽壓低(di),輻射效(xiao)(xiao)果好,導(dao)熱(re)(re)(re)(re)(re)(re)系數小(xiao)等(deng)要(yao)(yao)求。對(dui)抗(kang)氧(yang)化性(xing)能要(yao)(yao)求不(bu)高(gao)(gao)。所以(yi)(yi),真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)熱(re)(re)(re)(re)(re)(re)處(chu)(chu)(chu)理(li)爐(lu)(lu)(lu)(lu)(lu)廣泛地采(cai)用(yong)了(le)(le)鉭、鎢、鉬和(he)石墨等(deng)作(zuo)加(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)與隔(ge)(ge)(ge)熱(re)(re)(re)(re)(re)(re)構(gou)(gou)(gou)料(liao)。這(zhe)些材料(liao)在(zai)大氣狀態下極易氧(yang)化,因(yin)此(ci),常規熱(re)(re)(re)(re)(re)(re)處(chu)(chu)(chu)理(li)爐(lu)(lu)(lu)(lu)(lu)是(shi)(shi)不(bu)能采(cai)用(yong)這(zhe)些加(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)與隔(ge)(ge)(ge)熱(re)(re)(re)(re)(re)(re)材料(liao)。   (3)水冷裝(zhuang)(zhuang)(zhuang)置:   真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)甩(shuai)帶(dai)(dai)爐(lu)(lu)(lu)(lu)(lu)的(de)(de)(de)(de)(de)(de)(de)爐(lu)(lu)(lu)(lu)(lu)殼(ke)、爐(lu)(lu)(lu)(lu)(lu)蓋、電(dian)(dian)(dian)熱(re)(re)(re)(re)(re)(re)元(yuan)(yuan)件(jian),分(fen)別處(chu)(chu)(chu)置(水冷電(dian)(dian)(dian)極)、中間真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)隔(ge)(ge)(ge)熱(re)(re)(re)(re)(re)(re)門等(deng)部件(jian),均在(zai)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)、受熱(re)(re)(re)(re)(re)(re)狀態下工(gong)作(zuo)。在(zai)這(zhe)種極為不(bu)利的(de)(de)(de)(de)(de)(de)(de)條(tiao)件(jian)下工(gong)作(zuo),必(bi)須保證(zheng)各部件(jian)的(de)(de)(de)(de)(de)(de)(de)結構(gou)(gou)(gou)不(bu)變形、不(bu)損壞,真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)密封(feng)圈不(bu)過熱(re)(re)(re)(re)(re)(re)、不(bu)燒毀(hui)。因(yin)此(ci),各部件(jian)應該根(gen)據(ju)不(bu)同(tong)的(de)(de)(de)(de)(de)(de)(de)情(qing)況(kuang)設置水冷裝(zhuang)(zhuang)(zhuang)置,以(yi)(yi)保證(zheng)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)熱(re)(re)(re)(re)(re)(re)處(chu)(chu)(chu)理(li)爐(lu)(lu)(lu)(lu)(lu)能夠(gou)(gou)正常運行(xing)并有(you)(you)(you)足夠(gou)(gou)的(de)(de)(de)(de)(de)(de)(de)使(shi)用(yong)壽命。   (4)采(cai)用(yong)低(di)電(dian)(dian)(dian)壓大電(dian)(dian)(dian)流:   在(zai)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)甩(shuai)帶(dai)(dai)爐(lu)(lu)(lu)(lu)(lu)的(de)(de)(de)(de)(de)(de)(de)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)容器內,當真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)度(du)(du)為幾(ji)托一(yi)lxlo-1托的(de)(de)(de)(de)(de)(de)(de)范(fan)圍內時(shi),真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)容器內的(de)(de)(de)(de)(de)(de)(de)通電(dian)(dian)(dian)導(dao)體(ti)在(zai)較(jiao)高(gao)(gao)的(de)(de)(de)(de)(de)(de)(de)電(dian)(dian)(dian)壓下,會產生(sheng)輝(hui)光放(fang)電(dian)(dian)(dian)現象。在(zai)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)熱(re)(re)(re)(re)(re)(re)處(chu)(chu)(chu)理(li)爐(lu)(lu)(lu)(lu)(lu)內,嚴重的(de)(de)(de)(de)(de)(de)(de)會產生(sheng)弧(hu)光放(fang)電(dian)(dian)(dian),燒毀(hui)電(dian)(dian)(dian)熱(re)(re)(re)(re)(re)(re)元(yuan)(yuan)件(jian)、隔(ge)(ge)(ge)熱(re)(re)(re)(re)(re)(re)層等(deng),造成(cheng)重大事故和(he)損失。因(yin)此(ci),真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)熱(re)(re)(re)(re)(re)(re)處(chu)(chu)(chu)理(li)爐(lu)(lu)(lu)(lu)(lu)的(de)(de)(de)(de)(de)(de)(de)電(dian)(dian)(dian)熱(re)(re)(re)(re)(re)(re)元(yuan)(yuan)件(jian)的(de)(de)(de)(de)(de)(de)(de)工(gong)作(zuo)電(dian)(dian)(dian)壓,一(yi)般都不(bu)超過80-100伏。同(tong)時(shi)在(zai)電(dian)(dian)(dian)熱(re)(re)(re)(re)(re)(re)元(yuan)(yuan)件(jian)結構(gou)(gou)(gou)設計(ji)時(shi)要(yao)(yao)采(cai)取有(you)(you)(you)效(xiao)(xiao)措(cuo)施(shi),如盡量(liang)避(bi)免有(you)(you)(you)***的(de)(de)(de)(de)(de)(de)(de)部件(jian),電(dian)(dian)(dian)極間的(de)(de)(de)(de)(de)(de)(de)間距(ju)不(bu)能太小(xiao)窄(zhai),以(yi)(yi)防止輝(hui)光放(fang)電(dian)(dian)(dian)或者(zhe)弧(hu)光放(fang)電(dian)(dian)(dian)的(de)(de)(de)(de)(de)(de)(de)發生(sheng)。   (5)自動(dong)(dong)化程度(du)(du)高(gao)(gao):   真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)熔(rong)煉爐(lu)(lu)(lu)(lu)(lu)的(de)(de)(de)(de)(de)(de)(de)自動(dong)(dong)化程度(du)(du)之(zhi)所以(yi)(yi)較(jiao)高(gao)(gao),是(shi)(shi)因(yin)為金(jin)屬(shu)工(gong)件(jian)的(de)(de)(de)(de)(de)(de)(de)加(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)、冷卻等(deng)操(cao)作(zuo),需要(yao)(yao)十幾(ji)個(ge)(ge)甚至幾(ji)十個(ge)(ge)動(dong)(dong)作(zuo)來(lai)(lai)完(wan)成(cheng)。這(zhe)些動(dong)(dong)作(zuo)內在(zai)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)(kong)(kong)熱(re)(re)(re)(re)(re)(re)處(chu)(chu)(chu)理(li)爐(lu)(lu)(lu)(lu)(lu)內進(jin)行(xing),操(cao)作(zuo)人(ren)員無法接近。同(tong)時(shi),有(you)(you)(you)些動(dong)(dong)作(zuo)如加(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)保溫結束后(hou),金(jin)屬(shu)工(gong)件(jian)進(jin)行(xing)淬火工(gong)序須六個(ge)(ge)動(dong)(dong)作(zuo)并且要(yao)(yao)在(zai)15秒鐘以(yi)(yi)內完(wan)成(cheng)。在(zai)這(zhe)樣迅速的(de)(de)(de)(de)(de)(de)(de)條(tiao)件(jian)來(lai)(lai)完(wan)成(cheng)許多(duo)動(dong)(dong)作(zuo),是(shi)(shi)很容易造成(cheng)操(cao)作(zuo)人(ren)員的(de)(de)(de)(de)(de)(de)(de)緊張而構(gou)(gou)(gou)成(cheng)誤操(cao)作(zuo)。因(yin)此(ci),只有(you)(you)(you)較(jiao)高(gao)(gao)的(de)(de)(de)(de)(de)(de)(de)自動(dong)(dong)化才能準確、及時(shi)按程序協調動(dong)(dong)。

14 January 2019
真空甩帶爐熱處理爐特性有哪些呢

2018-10-11

真空甩帶爐淬火方式及維修方法

  真(zhen)(zhen)空(kong)甩帶爐(lu)淬(cui)(cui)火(huo)方式及(ji)維(wei)修方法(fa)(fa)(fa)   真(zhen)(zhen)空(kong)甩帶爐(lu)中的(de)(de)主要(yao)結構(gou)部件(jian)影響設(she)備安全性(xing)的(de)(de)爐(lu)殼(ke)、爐(lu)門及(ji)齒圈(quan)的(de)(de)結構(gou)組成。由(you)于(yu)(yu)真(zhen)(zhen)空(kong)氣(qi)淬(cui)(cui)爐(lu)在(zai)正壓(ya)和(he)負(fu)壓(ya)反(fan)復交替使(shi)用的(de)(de)特殊(shu)性(xing),為了保證設(she)備使(shi)用的(de)(de)安全性(xing)同(tong)時(shi)實現(xian)(xian)設(she)備的(de)(de)經(jing)濟性(xing),對爐(lu)殼(ke)和(he)齒圈(quan)通過計(ji)算法(fa)(fa)(fa)、查(cha)圖(tu)法(fa)(fa)(fa)進(jin)(jin)行(xing)(xing)理(li)論計(ji)算,并(bing)(bing)采用有(you)限元分(fen)析法(fa)(fa)(fa)對結構(gou)進(jin)(jin)行(xing)(xing)安全性(xing)分(fen)析。通過力學模(mo)型對設(she)計(ji)結構(gou)中的(de)(de)薄弱環節進(jin)(jin)行(xing)(xing)結構(gou)優化(hua),達(da)到(dao)結構(gou)安全性(xing)的(de)(de)要(yao)求。   真(zhen)(zhen)空(kong)甩帶爐(lu)的(de)(de)真(zhen)(zhen)空(kong)中的(de)(de)淬(cui)(cui)火(huo)有(you)氣(qi)淬(cui)(cui)和(he)液(ye)淬(cui)(cui)兩種。氣(qi)淬(cui)(cui)即(ji)將工(gong)件(jian)在(zai)真(zhen)(zhen)空(kong)加(jia)(jia)熱(re)后(hou)(hou)向冷(leng)卻(que)(que)(que)室(shi)中充(chong)以(yi)高(gao)純(chun)度中性(xing)氣(qi)體(如(ru)氮(dan))進(jin)(jin)行(xing)(xing)冷(leng)卻(que)(que)(que)。適(shi)用于(yu)(yu)氣(qi)淬(cui)(cui)的(de)(de)有(you)高(gao)速鋼和(he)高(gao)碳高(gao)鉻鋼等馬氏體臨界冷(leng)卻(que)(que)(que)速度較低(di)的(de)(de)材(cai)料。液(ye)淬(cui)(cui)是將工(gong)件(jian)在(zai)加(jia)(jia)熱(re)室(shi)中加(jia)(jia)熱(re)后(hou)(hou),移(yi)至冷(leng)卻(que)(que)(que)室(shi)中充(chong)入(ru)高(gao)純(chun)氮(dan)氣(qi)并(bing)(bing)立即(ji)送入(ru)淬(cui)(cui)火(huo)油(you)(you)(you)(you)(you)(you)(you)(you)槽,快(kuai)速冷(leng)卻(que)(que)(que)。如(ru)果(guo)需要(yao)高(gao)的(de)(de)表(biao)面(mian)質量(liang),工(gong)件(jian)真(zhen)(zhen)空(kong)淬(cui)(cui)火(huo)和(he)固溶(rong)熱(re)處理(li)后(hou)(hou)的(de)(de)回火(huo)和(he)沉淀硬(ying)化(hua)仍(reng)應在(zai)真(zhen)(zhen)空(kong)爐(lu)中進(jin)(jin)行(xing)(xing)。   真(zhen)(zhen)空(kong)甩帶爐(lu)門密(mi)封(feng)圈(quan)是否受損,如(ru)果(guo)密(mi)封(feng)圈(quan)上有(you)污(wu)物(wu)存在(zai),巨力變壓(ya)器應及(ji)時(shi)進(jin)(jin)行(xing)(xing)清潔,***好(hao)用棉(mian)布蘸酒(jiu)(jiu)精(jing)擦拭后(hou)(hou)涂真(zhen)(zhen)空(kong)脂。檢查(cha)爐(lu)內加(jia)(jia)熱(re)元件(jian)爐(lu)床、鉬屏(ping)是否完好(hao),損壞(huai)的(de)(de)零部件(jian)要(yao)及(ji)時(shi)維(wei)修和(he)更換。爐(lu)內有(you)污(wu)染時(shi),用吸塵(chen)器吸去灰塵(chen)寧波除(chu)塵(chen)器,并(bing)(bing)用綢布蘸酒(jiu)(jiu)精(jing)擦拭加(jia)(jia)熱(re)室(shi)反(fan)射屏(ping)及(ji)加(jia)(jia)熱(re)元件(jian);若爐(lu)體內壁有(you)油(you)(you)(you)(you)(you)(you)(you)(you)污(wu)時(shi),先用棉(mian)布蘸汽油(you)(you)(you)(you)(you)(you)(you)(you)除(chu)去油(you)(you)(you)(you)(you)(you)(you)(you)污(wu),再用棉(mian)布蘸酒(jiu)(jiu)精(jing)擦拭。   真(zhen)(zhen)空(kong)熔煉爐(lu)每次工(gong)作結束,應抽到(dao)一定真(zhen)(zhen)空(kong)度下保存。檢查(cha)機(ji)械(xie)泵(beng)油(you)(you)(you)(you)(you)(you)(you)(you)位,在(zai)油(you)(you)(you)(you)(you)(you)(you)(you)位低(di)于(yu)(yu)標(biao)記線時(shi)應補加(jia)(jia)新(xin)油(you)(you)(you)(you)(you)(you)(you)(you)至油(you)(you)(you)(you)(you)(you)(you)(you)標(biao)處;當發現(xian)(xian)機(ji)械(xie)泵(beng)油(you)(you)(you)(you)(you)(you)(you)(you)有(you)乳化(hua)#油(you)(you)(you)(you)(you)(you)(you)(you)水混合物(wu),粘(zhan)稠并(bing)(bing)泛白(bai)色$現(xian)(xian)象時(shi),要(yao)及(ji)時(shi)更換舊油(you)(you)(you)(you)(you)(you)(you)(you),其方法(fa)(fa)(fa)是擰開機(ji)械(xie)泵(beng)放(fang)油(you)(you)(you)(you)(you)(you)(you)(you)孔(kong)壓(ya)帽,放(fang)出舊油(you)(you)(you)(you)(you)(you)(you)(you),從(cong)加(jia)(jia)油(you)(you)(you)(you)(you)(you)(you)(you)孔(kong)加(jia)(jia)入(ru)少許(xu)新(xin)油(you)(you)(you)(you)(you)(you)(you)(you),沖洗(xi)泵(beng)腔次,然(ran)后(hou)(hou)擰緊機(ji)械(xie)泵(beng)放(fang)油(you)(you)(you)(you)(you)(you)(you)(you)孔(kong)壓(ya)帽,從(cong)加(jia)(jia)油(you)(you)(you)(you)(you)(you)(you)(you)孔(kong)加(jia)(jia)注新(xin)油(you)(you)(you)(you)(you)(you)(you)(you)至標(biao)處不(bu)宜過多,擰緊機(ji)械(xie)泵(beng)加(jia)(jia)油(you)(you)(you)(you)(you)(you)(you)(you)孔(kong)壓(ya)帽。在(zai)此過程中,要(yao)防止加(jia)(jia)放(fang)油(you)(you)(you)(you)(you)(you)(you)(you)孔(kong)密(mi)封(feng)圈(quan)損壞(huai),如(ru)有(you)損壞(huai)即(ji)時(shi)更換。每班結束后(hou)(hou),用棉(mian)布擦拭爐(lu)體外表(biao),清除(chu)機(ji)械(xie)泵(beng)和(he)擴散泵(beng)上的(de)(de)灰塵(chen)和(he)油(you)(you)(you)(you)(you)(you)(you)(you)污(wu)。

11 January 2019
真空甩帶爐淬火方式及維修方法
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