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行業動態

聚焦行業動態,洞悉行業發展

真空甩帶爐處理作用有多大
發布時間:2021-05-24   瀏覽:2448次

  真空(kong)甩(shuai)帶爐處理作用有(you)多大

  真空甩帶爐處(chu)理(li)工(gong)藝能提高零件的(de)使用壽命,是當代很好(hao)的(de)熱處(chu)理(li)工(gong)藝,已(yi)被大家普遍認同(tong)。

  真(zhen)空(kong)甩帶爐(lu)的(de)普(pu)及便是在這個時(shi)(shi)代大背景(jing)下(xia)應(ying)運(yun)而生的(de)。真(zhen)空(kong)爐(lu)在零(ling)件(jian)熱處理(li)(li)時(shi)(shi)在真(zhen)空(kong)狀態下(xia)進行的(de),完全避免了氧化(hua)的(de)問題,熱處理(li)(li)后的(de)零(ling)件(jian)性能更(geng)加穩定(ding)可靠,為(wei)精密工(gong)件(jian)加工(gong)提(ti)供了保障。據統計,用(yong)真(zhen)空(kong)爐(lu)處理(li)(li)的(de)零(ling)件(jian),在硬度相當的(de)情(qing)況下(xia),其使用(yong)壽命比普(pu)通工(gong)藝處理(li)(li)的(de)零(ling)件(jian)提(ti)高30%,甚至提(ti)高幾倍。

真空甩帶爐

  用(yong)的(de)同時,我們還要(yao)知道如何保養。一般(ban)的(de)工業爐,基本上(shang)每年(nian)都要(yao)大檢修一次(ci),真空(kong)甩(shuai)帶爐也不例(li)外,每年(nian)檢修一次(ci),就可延長使用(yong),但也要(yao)合理保養維護(hu)。

  如果長(chang)期停(ting)爐后,再(zai)次使用(yong),一定要(yao)先烘爐,先用(yong)120攝氏度烘烤(kao)一小時(shi)(shi),然后在300攝氏度下烘烤(kao)兩小時(shi)(shi),這(zhe)是為(wei)了避(bi)免真空(kong)甩(shuai)帶爐爐膛在高溫下開裂。

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18 September 2023
真空熔煉爐的安裝與調試

真空熔煉爐的安裝與調試

  真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)熔(rong)(rong)煉(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)安(an)(an)裝(zhuang)(zhuang)與調(diao)(diao)試(shi)(shi)(shi)(shi)(shi)  真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)熔(rong)(rong)煉(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)是(shi)一(yi)種先(xian)(xian)進(jin)(jin)(jin)(jin)(jin)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)冶(ye)(ye)煉(lian)(lian)(lian)設(she)(she)備(bei)(bei)(bei)(bei),通(tong)(tong)過(guo)在(zai)高(gao)溫(wen)(wen)(wen)高(gao)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)環(huan)境下(xia)進(jin)(jin)(jin)(jin)(jin)行(xing)(xing)(xing)(xing)(xing)(xing)金屬材料(liao)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)熔(rong)(rong)煉(lian)(lian)(lian)和(he)(he)(he)(he)(he)(he)(he)(he)精(jing)煉(lian)(lian)(lian),廣泛應用于(yu)航(hang)空(kong)(kong)航(hang)天、能(neng)(neng)源(yuan)、電子、新材料(liao)等領(ling)域(yu)(yu)。本文將(jiang)介(jie)(jie)紹真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)熔(rong)(rong)煉(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)安(an)(an)裝(zhuang)(zhuang)調(diao)(diao)試(shi)(shi)(shi)(shi)(shi)過(guo)程,展示科(ke)(ke)技(ji)進(jin)(jin)(jin)(jin)(jin)步(bu)在(zai)冶(ye)(ye)金領(ling)域(yu)(yu)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)重(zhong)要(yao)(yao)(yao)(yao)意義。  一(yi)、前(qian)期準(zhun)(zhun)(zhun)(zhun)備(bei)(bei)(bei)(bei)  在(zai)進(jin)(jin)(jin)(jin)(jin)行(xing)(xing)(xing)(xing)(xing)(xing)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)熔(rong)(rong)煉(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)安(an)(an)裝(zhuang)(zhuang)調(diao)(diao)試(shi)(shi)(shi)(shi)(shi)之前(qian),需(xu)(xu)要(yao)(yao)(yao)(yao)進(jin)(jin)(jin)(jin)(jin)行(xing)(xing)(xing)(xing)(xing)(xing)充分的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)前(qian)期準(zhun)(zhun)(zhun)(zhun)備(bei)(bei)(bei)(bei)工(gong)作(zuo)。首先(xian)(xian),需(xu)(xu)要(yao)(yao)(yao)(yao)明(ming)(ming)確(que)設(she)(she)備(bei)(bei)(bei)(bei)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)規(gui)格和(he)(he)(he)(he)(he)(he)(he)(he)技(ji)術要(yao)(yao)(yao)(yao)求,并制定(ding)詳細的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)施(shi)工(gong)方(fang)案。其次,要(yao)(yao)(yao)(yao)確(que)保(bao)(bao)(bao)(bao)施(shi)工(gong)人(ren)員具備(bei)(bei)(bei)(bei)相關資質和(he)(he)(he)(he)(he)(he)(he)(he)經(jing)驗(yan)(yan),進(jin)(jin)(jin)(jin)(jin)行(xing)(xing)(xing)(xing)(xing)(xing)必要(yao)(yao)(yao)(yao)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)培訓(xun),提(ti)(ti)高(gao)工(gong)作(zuo)效率和(he)(he)(he)(he)(he)(he)(he)(he)質量(liang)。另外(wai),,需(xu)(xu)要(yao)(yao)(yao)(yao)對(dui)(dui)(dui)場地(di)進(jin)(jin)(jin)(jin)(jin)行(xing)(xing)(xing)(xing)(xing)(xing)檢(jian)測(ce)(ce)和(he)(he)(he)(he)(he)(he)(he)(he)清(qing)理,確(que)保(bao)(bao)(bao)(bao)設(she)(she)備(bei)(bei)(bei)(bei)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)安(an)(an)全(quan)安(an)(an)裝(zhuang)(zhuang)。  二、設(she)(she)備(bei)(bei)(bei)(bei)安(an)(an)裝(zhuang)(zhuang)  安(an)(an)裝(zhuang)(zhuang)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)熔(rong)(rong)煉(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)是(shi)一(yi)個(ge)復雜而重(zhong)要(yao)(yao)(yao)(yao)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)過(guo)程,需(xu)(xu)要(yao)(yao)(yao)(yao)嚴(yan)(yan)格按照設(she)(she)備(bei)(bei)(bei)(bei)制造商提(ti)(ti)供(gong)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)圖紙和(he)(he)(he)(he)(he)(he)(he)(he)說明(ming)(ming)進(jin)(jin)(jin)(jin)(jin)行(xing)(xing)(xing)(xing)(xing)(xing)操(cao)作(zuo)。首先(xian)(xian),要(yao)(yao)(yao)(yao)進(jin)(jin)(jin)(jin)(jin)行(xing)(xing)(xing)(xing)(xing)(xing)設(she)(she)備(bei)(bei)(bei)(bei)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)基礎施(shi)工(gong),確(que)保(bao)(bao)(bao)(bao)地(di)面(mian)平(ping)整、穩(wen)固(gu),并根(gen)據設(she)(she)計要(yao)(yao)(yao)(yao)求進(jin)(jin)(jin)(jin)(jin)行(xing)(xing)(xing)(xing)(xing)(xing)設(she)(she)備(bei)(bei)(bei)(bei)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)固(gu)定(ding)。接下(xia)來,要(yao)(yao)(yao)(yao)進(jin)(jin)(jin)(jin)(jin)行(xing)(xing)(xing)(xing)(xing)(xing)設(she)(she)備(bei)(bei)(bei)(bei)主體的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)吊裝(zhuang)(zhuang)和(he)(he)(he)(he)(he)(he)(he)(he)安(an)(an)裝(zhuang)(zhuang),確(que)保(bao)(bao)(bao)(bao)各個(ge)部(bu)件的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)位(wei)置和(he)(he)(he)(he)(he)(he)(he)(he)連接正確(que)無誤。同時(shi)(shi),要(yao)(yao)(yao)(yao)對(dui)(dui)(dui)管(guan)道、電氣線路等進(jin)(jin)(jin)(jin)(jin)行(xing)(xing)(xing)(xing)(xing)(xing)布置和(he)(he)(he)(he)(he)(he)(he)(he)連接,確(que)保(bao)(bao)(bao)(bao)設(she)(she)備(bei)(bei)(bei)(bei)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)正常運(yun)行(xing)(xing)(xing)(xing)(xing)(xing)。進(jin)(jin)(jin)(jin)(jin)行(xing)(xing)(xing)(xing)(xing)(xing)設(she)(she)備(bei)(bei)(bei)(bei)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)調(diao)(diao)平(ping)、校(xiao)(xiao)直和(he)(he)(he)(he)(he)(he)(he)(he)靜態(tai)(tai)測(ce)(ce)試(shi)(shi)(shi)(shi)(shi),確(que)保(bao)(bao)(bao)(bao)設(she)(she)備(bei)(bei)(bei)(bei)安(an)(an)裝(zhuang)(zhuang)質量(liang)達標(biao)。  三(san)、真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)調(diao)(diao)試(shi)(shi)(shi)(shi)(shi)  真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)是(shi)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)熔(rong)(rong)煉(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)核心組成部(bu)分,對(dui)(dui)(dui)其進(jin)(jin)(jin)(jin)(jin)行(xing)(xing)(xing)(xing)(xing)(xing)調(diao)(diao)試(shi)(shi)(shi)(shi)(shi)是(shi)確(que)保(bao)(bao)(bao)(bao)設(she)(she)備(bei)(bei)(bei)(bei)正常運(yun)行(xing)(xing)(xing)(xing)(xing)(xing)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)關鍵。首先(xian)(xian),要(yao)(yao)(yao)(yao)進(jin)(jin)(jin)(jin)(jin)行(xing)(xing)(xing)(xing)(xing)(xing)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)泵的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)接通(tong)(tong)和(he)(he)(he)(he)(he)(he)(he)(he)啟動,確(que)保(bao)(bao)(bao)(bao)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)度(du)(du)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)穩(wen)定(ding)和(he)(he)(he)(he)(he)(he)(he)(he)達標(biao)。接著(zhu),對(dui)(dui)(dui)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)閥門、儀表(biao)等進(jin)(jin)(jin)(jin)(jin)行(xing)(xing)(xing)(xing)(xing)(xing)檢(jian)測(ce)(ce)和(he)(he)(he)(he)(he)(he)(he)(he)校(xiao)(xiao)對(dui)(dui)(dui),確(que)保(bao)(bao)(bao)(bao)其靈敏度(du)(du)和(he)(he)(he)(he)(he)(he)(he)(he)準(zhun)(zhun)(zhun)(zhun)確(que)性(xing)。同時(shi)(shi),要(yao)(yao)(yao)(yao)進(jin)(jin)(jin)(jin)(jin)行(xing)(xing)(xing)(xing)(xing)(xing)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)漏率測(ce)(ce)試(shi)(shi)(shi)(shi)(shi)和(he)(he)(he)(he)(he)(he)(he)(he)泄漏處理,保(bao)(bao)(bao)(bao)證系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)密封性(xing)和(he)(he)(he)(he)(he)(he)(he)(he)穩(wen)定(ding)性(xing)。進(jin)(jin)(jin)(jin)(jin)行(xing)(xing)(xing)(xing)(xing)(xing)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)動態(tai)(tai)測(ce)(ce)試(shi)(shi)(shi)(shi)(shi),檢(jian)測(ce)(ce)各個(ge)部(bu)件的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)工(gong)作(zuo)狀(zhuang)態(tai)(tai)和(he)(he)(he)(he)(he)(he)(he)(he)響應速(su)度(du)(du),確(que)保(bao)(bao)(bao)(bao)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)正常運(yun)行(xing)(xing)(xing)(xing)(xing)(xing)。  四、熱(re)控(kong)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)調(diao)(diao)試(shi)(shi)(shi)(shi)(shi)  熱(re)控(kong)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)對(dui)(dui)(dui)于(yu)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)熔(rong)(rong)煉(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)溫(wen)(wen)(wen)度(du)(du)控(kong)制至關重(zhong)要(yao)(yao)(yao)(yao)。在(zai)調(diao)(diao)試(shi)(shi)(shi)(shi)(shi)過(guo)程中,首先(xian)(xian)要(yao)(yao)(yao)(yao)進(jin)(jin)(jin)(jin)(jin)行(xing)(xing)(xing)(xing)(xing)(xing)溫(wen)(wen)(wen)度(du)(du)傳感器的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)安(an)(an)裝(zhuang)(zhuang)和(he)(he)(he)(he)(he)(he)(he)(he)校(xiao)(xiao)準(zhun)(zhun)(zhun)(zhun),確(que)保(bao)(bao)(bao)(bao)溫(wen)(wen)(wen)度(du)(du)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)準(zhun)(zhun)(zhun)(zhun)確(que)測(ce)(ce)量(liang)。接著(zhu),要(yao)(yao)(yao)(yao)對(dui)(dui)(dui)加熱(re)元件進(jin)(jin)(jin)(jin)(jin)行(xing)(xing)(xing)(xing)(xing)(xing)檢(jian)測(ce)(ce)和(he)(he)(he)(he)(he)(he)(he)(he)調(diao)(diao)整,保(bao)(bao)(bao)(bao)證加熱(re)功率和(he)(he)(he)(he)(he)(he)(he)(he)溫(wen)(wen)(wen)度(du)(du)升降速(su)度(du)(du)符合要(yao)(yao)(yao)(yao)求。同時(shi)(shi),對(dui)(dui)(dui)于(yu)溫(wen)(wen)(wen)控(kong)儀表(biao)和(he)(he)(he)(he)(he)(he)(he)(he)控(kong)制系(xi)(xi)(xi)統(tong)(tong)(tong)(tong),要(yao)(yao)(yao)(yao)進(jin)(jin)(jin)(jin)(jin)行(xing)(xing)(xing)(xing)(xing)(xing)功能(neng)(neng)測(ce)(ce)試(shi)(shi)(shi)(shi)(shi)和(he)(he)(he)(he)(he)(he)(he)(he)參(can)數(shu)設(she)(she)置,確(que)保(bao)(bao)(bao)(bao)溫(wen)(wen)(wen)度(du)(du)控(kong)制的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)精(jing)度(du)(du)和(he)(he)(he)(he)(he)(he)(he)(he)穩(wen)定(ding)性(xing)。進(jin)(jin)(jin)(jin)(jin)行(xing)(xing)(xing)(xing)(xing)(xing)熱(re)控(kong)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)動態(tai)(tai)測(ce)(ce)試(shi)(shi)(shi)(shi)(shi),模擬不同工(gong)藝(yi)條件下(xia)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)溫(wen)(wen)(wen)度(du)(du)變(bian)化,驗(yan)(yan)證系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)性(xing)能(neng)(neng)和(he)(he)(he)(he)(he)(he)(he)(he)可靠(kao)性(xing)。  五、安(an)(an)全(quan)檢(jian)查與驗(yan)(yan)收(shou)  在(zai)完成真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)熔(rong)(rong)煉(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)安(an)(an)裝(zhuang)(zhuang)調(diao)(diao)試(shi)(shi)(shi)(shi)(shi)后(hou),要(yao)(yao)(yao)(yao)進(jin)(jin)(jin)(jin)(jin)行(xing)(xing)(xing)(xing)(xing)(xing)全(quan)方(fang)面(mian)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)安(an)(an)全(quan)檢(jian)查和(he)(he)(he)(he)(he)(he)(he)(he)驗(yan)(yan)收(shou)。包括對(dui)(dui)(dui)設(she)(she)備(bei)(bei)(bei)(bei)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)電氣系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、防火設(she)(she)施(shi)、聯(lian)鎖(suo)保(bao)(bao)(bao)(bao)護等進(jin)(jin)(jin)(jin)(jin)行(xing)(xing)(xing)(xing)(xing)(xing)檢(jian)測(ce)(ce)和(he)(he)(he)(he)(he)(he)(he)(he)測(ce)(ce)試(shi)(shi)(shi)(shi)(shi),確(que)保(bao)(bao)(bao)(bao)設(she)(she)備(bei)(bei)(bei)(bei)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)安(an)(an)全(quan)可靠(kao)。同時(shi)(shi),要(yao)(yao)(yao)(yao)進(jin)(jin)(jin)(jin)(jin)行(xing)(xing)(xing)(xing)(xing)(xing)設(she)(she)備(bei)(bei)(bei)(bei)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)功能(neng)(neng)測(ce)(ce)試(shi)(shi)(shi)(shi)(shi)和(he)(he)(he)(he)(he)(he)(he)(he)工(gong)藝(yi)參(can)數(shu)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)校(xiao)(xiao)準(zhun)(zhun)(zhun)(zhun),驗(yan)(yan)證設(she)(she)備(bei)(bei)(bei)(bei)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)性(xing)能(neng)(neng)和(he)(he)(he)(he)(he)(he)(he)(he)穩(wen)定(ding)性(xing)。根(gen)據相關法規(gui)和(he)(he)(he)(he)(he)(he)(he)(he)標(biao)準(zhun)(zhun)(zhun)(zhun),填寫(xie)驗(yan)(yan)收(shou)報告并進(jin)(jin)(jin)(jin)(jin)行(xing)(xing)(xing)(xing)(xing)(xing)相關手續的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)辦理,確(que)保(bao)(bao)(bao)(bao)設(she)(she)備(bei)(bei)(bei)(bei)符合國(guo)家(jia)要(yao)(yao)(yao)(yao)求和(he)(he)(he)(he)(he)(he)(he)(he)技(ji)術標(biao)準(zhun)(zhun)(zhun)(zhun)。  通(tong)(tong)過(guo)對(dui)(dui)(dui)真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)熔(rong)(rong)煉(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)安(an)(an)裝(zhuang)(zhuang)調(diao)(diao)試(shi)(shi)(shi)(shi)(shi)過(guo)程的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)介(jie)(jie)紹,我(wo)們可以看到科(ke)(ke)技(ji)進(jin)(jin)(jin)(jin)(jin)步(bu)在(zai)冶(ye)(ye)金領(ling)域(yu)(yu)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)重(zhong)要(yao)(yao)(yao)(yao)性(xing)。真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)熔(rong)(rong)煉(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)安(an)(an)裝(zhuang)(zhuang)調(diao)(diao)試(shi)(shi)(shi)(shi)(shi)不僅(jin)需(xu)(xu)要(yao)(yao)(yao)(yao)專門知識和(he)(he)(he)(he)(he)(he)(he)(he)經(jing)驗(yan)(yan),更(geng)需(xu)(xu)要(yao)(yao)(yao)(yao)科(ke)(ke)學的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)施(shi)工(gong)管(guan)理和(he)(he)(he)(he)(he)(he)(he)(he)嚴(yan)(yan)格的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)質量(liang)控(kong)制。只有確(que)保(bao)(bao)(bao)(bao)設(she)(she)備(bei)(bei)(bei)(bei)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)安(an)(an)全(quan)可靠(kao)運(yun)行(xing)(xing)(xing)(xing)(xing)(xing),才能(neng)(neng)為我(wo)國(guo)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)科(ke)(ke)技(ji)創新和(he)(he)(he)(he)(he)(he)(he)(he)產(chan)業發(fa)展提(ti)(ti)供(gong)堅實的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)支撐。真(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)(zhen)空(kong)(kong)熔(rong)(rong)煉(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)作(zuo)為現代冶(ye)(ye)金技(ji)術的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)代表(biao),將(jiang)繼續推動冶(ye)(ye)金行(xing)(xing)(xing)(xing)(xing)(xing)業向更(geng)高(gao)水平(ping)發(fa)展,為人(ren)類社(she)會(hui)的(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)(de)進(jin)(jin)(jin)(jin)(jin)步(bu)做(zuo)出更(geng)大貢獻(xian)。

15 April 2024
真空熔煉爐運行故障及排除方法

真空熔煉爐運行故障及排除方法

  真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)(lu)運行(xing)故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)及(ji)(ji)(ji)排除(chu)方(fang)法  真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)(lu)作(zuo)(zuo)(zuo)為現(xian)代工(gong)業中(zhong)(zhong)(zhong)制(zhi)備高(gao)性(xing)(xing)(xing)能(neng)金屬材料的(de)(de)(de)(de)(de)(de)(de)關鍵設(she)備,其(qi)穩定運行(xing)對(dui)(dui)(dui)于保(bao)障(zhang)(zhang)(zhang)生產效(xiao)率和產品(pin)(pin)質量(liang)至關重要(yao)。然而,在(zai)(zai)(zai)實際運行(xing)過(guo)(guo)(guo)程(cheng)(cheng)中(zhong)(zhong)(zhong),真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)(lu)可(ke)(ke)能(neng)會遇(yu)到(dao)(dao)各種故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)。真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)(lu)廠(chang)家八佳電(dian)氣將詳細探討真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)(lu)在(zai)(zai)(zai)運行(xing)過(guo)(guo)(guo)程(cheng)(cheng)中(zhong)(zhong)(zhong)常(chang)(chang)見(jian)(jian)的(de)(de)(de)(de)(de)(de)(de)故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang),并(bing)提(ti)出(chu)相應(ying)(ying)的(de)(de)(de)(de)(de)(de)(de)排除(chu)方(fang)法,以(yi)(yi)期(qi)為相關操(cao)(cao)作(zuo)(zuo)(zuo)和維(wei)護(hu)人(ren)員提(ti)供有(you)(you)(you)益(yi)的(de)(de)(de)(de)(de)(de)(de)參考。  一(yi)、真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)(lu)運行(xing)過(guo)(guo)(guo)程(cheng)(cheng)中(zhong)(zhong)(zhong)的(de)(de)(de)(de)(de)(de)(de)常(chang)(chang)見(jian)(jian)故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)  真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)度(du)(du)不(bu)達(da)(da)標  真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)度(du)(du)是(shi)(shi)(shi)真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)(lu)正常(chang)(chang)運行(xing)的(de)(de)(de)(de)(de)(de)(de)重要(yao)指標之一(yi)。若真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)度(du)(du)無(wu)法達(da)(da)到(dao)(dao)設(she)定值,可(ke)(ke)能(neng)導(dao)致(zhi)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)過(guo)(guo)(guo)程(cheng)(cheng)中(zhong)(zhong)(zhong)金屬氧化(hua)(hua)、吸氣等問題(ti),影(ying)(ying)響(xiang)產品(pin)(pin)質量(liang)。常(chang)(chang)見(jian)(jian)原因包(bao)(bao)括(kuo)真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)泵故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)、密封件老化(hua)(hua)或損壞(huai)(huai)(huai)(huai)、爐(lu)(lu)(lu)(lu)(lu)體(ti)泄(xie)漏等。  加(jia)熱(re)系(xi)(xi)統(tong)(tong)故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)  加(jia)熱(re)系(xi)(xi)統(tong)(tong)是(shi)(shi)(shi)真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)(lu)的(de)(de)(de)(de)(de)(de)(de)核心部分,其(qi)故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)可(ke)(ke)能(neng)導(dao)致(zhi)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)溫(wen)度(du)(du)不(bu)穩定或無(wu)法達(da)(da)到(dao)(dao)設(she)定值。常(chang)(chang)見(jian)(jian)原因包(bao)(bao)括(kuo)加(jia)熱(re)元件損壞(huai)(huai)(huai)(huai)、電(dian)源線路(lu)(lu)故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)、溫(wen)度(du)(du)控制(zhi)系(xi)(xi)統(tong)(tong)失靈等。  熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)物(wu)(wu)料不(bu)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)化(hua)(hua)或熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)化(hua)(hua)不(bu)均勻(yun)  這可(ke)(ke)能(neng)是(shi)(shi)(shi)由于熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)物(wu)(wu)料成(cheng)分不(bu)均、熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)溫(wen)度(du)(du)過(guo)(guo)(guo)高(gao)或過(guo)(guo)(guo)低、熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)時間不(bu)足等原因導(dao)致(zhi)的(de)(de)(de)(de)(de)(de)(de)。  冷(leng)卻(que)水系(xi)(xi)統(tong)(tong)故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)  真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)(lu)在(zai)(zai)(zai)運行(xing)過(guo)(guo)(guo)程(cheng)(cheng)中(zhong)(zhong)(zhong)需要(yao)冷(leng)卻(que)水進(jin)(jin)行(xing)冷(leng)卻(que),若冷(leng)卻(que)水系(xi)(xi)統(tong)(tong)故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang),可(ke)(ke)能(neng)導(dao)致(zhi)設(she)備過(guo)(guo)(guo)熱(re),影(ying)(ying)響(xiang)使用(yong)壽命。常(chang)(chang)見(jian)(jian)原因包(bao)(bao)括(kuo)冷(leng)卻(que)水管路(lu)(lu)堵(du)(du)塞(sai)(sai)、水泵故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)、水溫(wen)過(guo)(guo)(guo)高(gao)等。  二、故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)排除(chu)方(fang)法  真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)度(du)(du)不(bu)達(da)(da)標  檢查(cha)真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)泵是(shi)(shi)(shi)否(fou)正常(chang)(chang)工(gong)作(zuo)(zuo)(zuo),如(ru)(ru)有(you)(you)(you)異常(chang)(chang)應(ying)(ying)及(ji)(ji)(ji)時維(wei)修(xiu)或更(geng)(geng)換(huan)。  檢查(cha)密封件是(shi)(shi)(shi)否(fou)老化(hua)(hua)或損壞(huai)(huai)(huai)(huai),如(ru)(ru)有(you)(you)(you)必(bi)要(yao)應(ying)(ying)更(geng)(geng)換(huan)新的(de)(de)(de)(de)(de)(de)(de)密封件。  使用(yong)真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)檢漏儀對(dui)(dui)(dui)爐(lu)(lu)(lu)(lu)(lu)體(ti)進(jin)(jin)行(xing)檢漏,發現(xian)泄(xie)漏點后進(jin)(jin)行(xing)修(xiu)復。  加(jia)熱(re)系(xi)(xi)統(tong)(tong)故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)  檢查(cha)加(jia)熱(re)元件是(shi)(shi)(shi)否(fou)損壞(huai)(huai)(huai)(huai),如(ru)(ru)有(you)(you)(you)損壞(huai)(huai)(huai)(huai)應(ying)(ying)及(ji)(ji)(ji)時更(geng)(geng)換(huan)。  檢查(cha)電(dian)源線路(lu)(lu)是(shi)(shi)(shi)否(fou)完(wan)好,如(ru)(ru)有(you)(you)(you)斷路(lu)(lu)或短路(lu)(lu)應(ying)(ying)及(ji)(ji)(ji)時修(xiu)復。  對(dui)(dui)(dui)溫(wen)度(du)(du)控制(zhi)系(xi)(xi)統(tong)(tong)進(jin)(jin)行(xing)校準和調(diao)整,確(que)(que)(que)保(bao)其(qi)準確(que)(que)(que)性(xing)(xing)(xing)和穩定性(xing)(xing)(xing)。  熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)物(wu)(wu)料不(bu)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)化(hua)(hua)或熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)化(hua)(hua)不(bu)均勻(yun)  調(diao)整熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)物(wu)(wu)料的(de)(de)(de)(de)(de)(de)(de)成(cheng)分比例,確(que)(que)(que)保(bao)其(qi)均勻(yun)性(xing)(xing)(xing)。  根據物(wu)(wu)料的(de)(de)(de)(de)(de)(de)(de)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)點和特(te)性(xing)(xing)(xing)調(diao)整熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)溫(wen)度(du)(du)和時間。  在(zai)(zai)(zai)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)過(guo)(guo)(guo)程(cheng)(cheng)中(zhong)(zhong)(zhong)進(jin)(jin)行(xing)適時的(de)(de)(de)(de)(de)(de)(de)攪(jiao)拌和翻動,以(yi)(yi)促進(jin)(jin)物(wu)(wu)料的(de)(de)(de)(de)(de)(de)(de)均勻(yun)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)化(hua)(hua)。  冷(leng)卻(que)水系(xi)(xi)統(tong)(tong)故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)  檢查(cha)冷(leng)卻(que)水管路(lu)(lu)是(shi)(shi)(shi)否(fou)堵(du)(du)塞(sai)(sai),如(ru)(ru)有(you)(you)(you)堵(du)(du)塞(sai)(sai)應(ying)(ying)清理(li)管路(lu)(lu)。  檢查(cha)水泵是(shi)(shi)(shi)否(fou)正常(chang)(chang)工(gong)作(zuo)(zuo)(zuo),如(ru)(ru)有(you)(you)(you)故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)應(ying)(ying)及(ji)(ji)(ji)時維(wei)修(xiu)或更(geng)(geng)換(huan)。  調(diao)整冷(leng)卻(que)水的(de)(de)(de)(de)(de)(de)(de)流量(liang)和溫(wen)度(du)(du),確(que)(que)(que)保(bao)其(qi)在(zai)(zai)(zai)合適的(de)(de)(de)(de)(de)(de)(de)范(fan)圍內。  三、預(yu)防措施及(ji)(ji)(ji)日(ri)(ri)常(chang)(chang)維(wei)護(hu)  為減少(shao)真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)(lu)的(de)(de)(de)(de)(de)(de)(de)故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)發生,還應(ying)(ying)采取以(yi)(yi)下(xia)預(yu)防措施和日(ri)(ri)常(chang)(chang)維(wei)護(hu)措施:  定期(qi)對(dui)(dui)(dui)真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)(lu)進(jin)(jin)行(xing)全(quan)方(fang)面(mian)檢查(cha),包(bao)(bao)括(kuo)真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)系(xi)(xi)統(tong)(tong)、加(jia)熱(re)系(xi)(xi)統(tong)(tong)、冷(leng)卻(que)水系(xi)(xi)統(tong)(tong)等,及(ji)(ji)(ji)時發現(xian)并(bing)處理(li)潛在(zai)(zai)(zai)問題(ti)。  定期(qi)對(dui)(dui)(dui)密封件進(jin)(jin)行(xing)更(geng)(geng)換(huan),避免老化(hua)(hua)導(dao)致(zhi)的(de)(de)(de)(de)(de)(de)(de)泄(xie)漏問題(ti)。  保(bao)持熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)物(wu)(wu)料的(de)(de)(de)(de)(de)(de)(de)干燥(zao)和清潔,避免雜質對(dui)(dui)(dui)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)過(guo)(guo)(guo)程(cheng)(cheng)的(de)(de)(de)(de)(de)(de)(de)影(ying)(ying)響(xiang)。  對(dui)(dui)(dui)操(cao)(cao)作(zuo)(zuo)(zuo)人(ren)員進(jin)(jin)行(xing)培訓,提(ti)高(gao)其(qi)對(dui)(dui)(dui)設(she)備操(cao)(cao)作(zuo)(zuo)(zuo)和維(wei)護(hu)的(de)(de)(de)(de)(de)(de)(de)技能(neng)水平。  綜上所述,真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)(lu)在(zai)(zai)(zai)運行(xing)過(guo)(guo)(guo)程(cheng)(cheng)中(zhong)(zhong)(zhong)可(ke)(ke)能(neng)會遇(yu)到(dao)(dao)多(duo)種故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang),但通過(guo)(guo)(guo)及(ji)(ji)(ji)時的(de)(de)(de)(de)(de)(de)(de)故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)排查(cha)和日(ri)(ri)常(chang)(chang)維(wei)護(hu),可(ke)(ke)以(yi)(yi)有(you)(you)(you)效(xiao)保(bao)障(zhang)(zhang)(zhang)設(she)備的(de)(de)(de)(de)(de)(de)(de)穩定運行(xing)和產品(pin)(pin)質量(liang)。相關操(cao)(cao)作(zuo)(zuo)(zuo)和維(wei)護(hu)人(ren)員應(ying)(ying)熟(shu)悉設(she)備的(de)(de)(de)(de)(de)(de)(de)工(gong)作(zuo)(zuo)(zuo)原理(li)和故(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)處理(li)方(fang)法,以(yi)(yi)便在(zai)(zai)(zai)實際工(gong)作(zuo)(zuo)(zuo)中(zhong)(zhong)(zhong)快速準確(que)(que)(que)地解決問題(ti)。