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真空熔煉爐各組成部分介紹
發布時間:2019-06-24   瀏覽:2327次

  真空(kong)熔煉爐各組成部分介紹

  真空熔煉爐應用于硬質合金、功能陶(tao)瓷、粉末冶(ye)金等在高溫、高真空條件(jian)下(xia)進行熱(re)壓燒結處理,也可在充(chong)氣保護(hu)情(qing)況下(xia)熱(re)壓成(cheng)形燒結。主要(yao)由5個系統組成(cheng),包括:

  真(zhen)空(kong)系(xi)統:真(zhen)空(kong)熔煉爐由油擴(kuo)散泵(beng)、羅(luo)茨泵(beng)、機械(xie)泵(beng)配(pei)電磁壓(ya)差閥、充(chong)氣閥、放氣閥、真(zhen)空(kong)蝶閥、真(zhen)空(kong)壓(ya)力表(±Pa)波紋管(guan)、真(zhen)空(kong)管(guan)路(lu)和支架等組成。

真空熔煉爐各組成部分介紹

  液(ye)壓(ya)(ya)(ya)系統:真空(kong)熔(rong)煉爐采用電動輸入方(fang)式。由液(ye)壓(ya)(ya)(ya)站配(pei)有進口比例(li)閥、壓(ya)(ya)(ya)力(li)傳感器(qi)、位(wei)移顯(xian)示器(qi)采用光(guang)柵尺(測(ce)距精度0.02mm)、液(ye)壓(ya)(ya)(ya)缸等相關液(ye)壓(ya)(ya)(ya)裝置,壓(ya)(ya)(ya)力(li)調(diao)節半自(zi)動化、可通過手動調(diao)節。儀表可設定(ding)自(zi)動調(diao)節壓(ya)(ya)(ya)力(li),并(bing)能(neng)實現穩壓(ya)(ya)(ya)、保(bao)壓(ya)(ya)(ya)。

  水冷系統:由各(ge)種閥(fa)管道相(xiang)關(guan)裝置組成且設有斷(duan)水聲光報警(jing)自動切斷(duan)加熱源或功能。

  溫控系統:采用(yong)可控硅控溫,真空熔煉爐配置(zhi)有PID功(gong)能儀表,數顯表,具有超(chao)溫聲光(guang)報(bao)警功(gong)能,也可選用(yong)PLC觸摸屏自動控制,并保留歷史數據,便于(yu)分析燒結過程。

  充氣(qi)系統(tong):真(zhen)空燒結爐(lu)由各(ge)種(zhong)管道及(ji)閥門(men)組成(cheng),并(bing)配(pei)有電磁放氣(qi)閥、壓(ya)力傳(chuan)感(gan)器,當(dang)爐(lu)內壓(ya)力高于安全(quan)值時會(hui)自(zi)動(dong)放氣(qi),充氣(qi)管路上裝有針閥,可控制充氣(qi)量。

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選購真空熔煉爐要注意哪些事項呢

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使用(yong)(yong)熔(rong)(rong)(rong)(rong)鹽(yan)(yan)(yan)(yan)(yan)(yan)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)(jie)(jie)(jie)爐(lu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)(jie)(jie)(jie)結(jie)果是在(zai)陰極(ji)(ji)(ji)得到(dao)熔(rong)(rong)(rong)(rong)融稀(xi)(xi)(xi)土(tu)(tu)金(jin)(jin)(jin)(jin)(jin)(jin)屬(shu)(shu),在(zai)陽(yang)極(ji)(ji)(ji)析出(chu)(chu)氯(lv)(lv)(lv)氣(qi),同時(shi)消(xiao)耗熔(rong)(rong)(rong)(rong)鹽(yan)(yan)(yan)(yan)(yan)(yan)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)(jie)(jie)(jie)質(zhi)(zhi)(zhi)(zhi)中的(de)氯(lv)(lv)(lv)化(hua)(hua)(hua)(hua)稀(xi)(xi)(xi)土(tu)(tu)和直(zhi)流(liu)(liu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)量(liang)。陰極(ji)(ji)(ji)析出(chu)(chu)的(de)少部分稀(xi)(xi)(xi)土(tu)(tu)金(jin)(jin)(jin)(jin)(jin)(jin)屬(shu)(shu)溶(rong)(rong)解(jie)(jie)(jie)(jie)(jie)(jie)(jie)于(yu)熔(rong)(rong)(rong)(rong)鹽(yan)(yan)(yan)(yan)(yan)(yan)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)(jie)(jie)(jie)質(zhi)(zhi)(zhi)(zhi)中,發生(sheng)(sheng)(sheng)(sheng)生(sheng)(sheng)(sheng)(sheng)成(cheng)低(di)(di)(di)價氯(lv)(lv)(lv)化(hua)(hua)(hua)(hua)物(wu)的(de)二(er)(er)次(ci)反(fan)(fan)應,使電(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)(liu)效(xiao)率(lv)(lv)(lv)降低(di)(di)(di)。通常(chang)熔(rong)(rong)(rong)(rong)鹽(yan)(yan)(yan)(yan)(yan)(yan)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)(jie)(jie)(jie)質(zhi)(zhi)(zhi)(zhi)組成(cheng)、電(dian)(dian)(dian)(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)(jie)(jie)(jie)溫度(du)、電(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)(liu)密度(du)、極(ji)(ji)(ji)間距(ju)等電(dian)(dian)(dian)(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)(jie)(jie)(jie)工(gong)藝條件對電(dian)(dian)(dian)(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)(jie)(jie)(jie)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)(liu)效(xiao)率(lv)(lv)(lv)有(you)顯著影響。   對于(yu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)(jie)(jie)(jie)工(gong)藝來(lai)說,當(dang)(dang)熔(rong)(rong)(rong)(rong)鹽(yan)(yan)(yan)(yan)(yan)(yan)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)(jie)(jie)(jie)爐(lu)中氯(lv)(lv)(lv)化(hua)(hua)(hua)(hua)稀(xi)(xi)(xi)土(tu)(tu)含量(liang)過(guo)高(gao)(gao),熔(rong)(rong)(rong)(rong)鹽(yan)(yan)(yan)(yan)(yan)(yan)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)(jie)(jie)(jie)質(zhi)(zhi)(zhi)(zhi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)阻(zu)大、粘(zhan)度(du)也(ye)大,陽(yang)極(ji)(ji)(ji)氣(qi)體逸出(chu)(chu)困難。反(fan)(fan)之(zhi),若(ruo)是稀(xi)(xi)(xi)土(tu)(tu)含量(liang)過(guo)低(di)(di)(di),會發生(sheng)(sheng)(sheng)(sheng)堿金(jin)(jin)(jin)(jin)(jin)(jin)屬(shu)(shu)和稀(xi)(xi)(xi)土(tu)(tu)離子(zi)共同放(fang)電(dian)(dian)(dian)(dian)(dian)(dian)(dian),這兩種(zhong)情況均使電(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)(liu)效(xiao)率(lv)(lv)(lv)降低(di)(di)(di),電(dian)(dian)(dian)(dian)(dian)(dian)(dian)量(liang)消(xiao)耗量(liang)增(zeng)加。又(you)因電(dian)(dian)(dian)(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)(jie)(jie)(jie)溫度(du)與熔(rong)(rong)(rong)(rong)鹽(yan)(yan)(yan)(yan)(yan)(yan)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)(jie)(jie)(jie)質(zhi)(zhi)(zhi)(zhi)組成(cheng)和金(jin)(jin)(jin)(jin)(jin)(jin)屬(shu)(shu)熔(rong)(rong)(rong)(rong)點(dian)有(you)關,一般采用(yong)(yong)高(gao)(gao)于(yu)稀(xi)(xi)(xi)土(tu)(tu)金(jin)(jin)(jin)(jin)(jin)(jin)屬(shu)(shu)熔(rong)(rong)(rong)(rong)點(dian)50K左右(you)的(de)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)(jie)(jie)(jie)溫度(du)。當(dang)(dang)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)(jie)(jie)(jie)溫度(du)過(guo)高(gao)(gao),金(jin)(jin)(jin)(jin)(jin)(jin)屬(shu)(shu)與熔(rong)(rong)(rong)(rong)鹽(yan)(yan)(yan)(yan)(yan)(yan)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)(jie)(jie)(jie)質(zhi)(zhi)(zhi)(zhi)的(de)二(er)(er)次(ci)反(fan)(fan)應加劇,金(jin)(jin)(jin)(jin)(jin)(jin)屬(shu)(shu)溶(rong)(rong)解(jie)(jie)(jie)(jie)(jie)(jie)(jie)損(sun)失增(zeng)加;若(ruo)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)(jie)(jie)(jie)溫度(du)過(guo)低(di)(di)(di),則熔(rong)(rong)(rong)(rong)鹽(yan)(yan)(yan)(yan)(yan)(yan)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)(jie)(jie)(jie)質(zhi)(zhi)(zhi)(zhi)粘(zhan)度(du)大,電(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)(liu)效(xiao)率(lv)(lv)(lv)下降。   根據(ju)了解(jie)(jie)(jie)(jie)(jie)(jie)(jie),目前工(gong)業(ye)應用(yong)(yong)的(de)熔(rong)(rong)(rong)(rong)鹽(yan)(yan)(yan)(yan)(yan)(yan)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)(jie)(jie)(jie)爐(lu)所(suo)(suo)用(yong)(yong)的(de)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)(jie)(jie)(jie)槽主要有(you)小型(xing)石(shi)墨圓形(xing)槽和大型(xing)陶瓷(ci)槽兩種(zhong)類型(xing)。前者(zhe)的(de)結(jie)構(gou)(gou)相較簡(jian)單,使用(yong)(yong)方便,電(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)(liu)效(xiao)率(lv)(lv)(lv)可達40%~50%,金(jin)(jin)(jin)(jin)(jin)(jin)屬(shu)(shu)直(zhi)接回收率(lv)(lv)(lv)在(zai)85%以(yi)上,但燒蝕嚴重,槽電(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓高(gao)(gao),電(dian)(dian)(dian)(dian)(dian)(dian)(dian)能消(xiao)耗大,生(sheng)(sheng)(sheng)(sheng)產(chan)能力小。后者(zhe)生(sheng)(sheng)(sheng)(sheng)產(chan)能力大,電(dian)(dian)(dian)(dian)(dian)(dian)(dian)能消(xiao)耗低(di)(di)(di),但由(you)于(yu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)(liu)分布不勻(yun),金(jin)(jin)(jin)(jin)(jin)(jin)屬(shu)(shu)溶(rong)(rong)解(jie)(jie)(jie)(jie)(jie)(jie)(jie)和二(er)(er)次(ci)反(fan)(fan)應嚴重,電(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)(liu)效(xiao)率(lv)(lv)(lv)低(di)(di)(di),所(suo)(suo)以(yi)金(jin)(jin)(jin)(jin)(jin)(jin)屬(shu)(shu)直(zhi)接回收率(lv)(lv)(lv)為(wei)80%~85%。在(zai)使用(yong)(yong)中,當(dang)(dang)陰極(ji)(ji)(ji)產(chan)物(wu)積(ji)累到(dao)一定量(liang)時(shi),八佳科(ke)技建(jian)議應定期取出(chu)(chu)鑄錠,冷卻后用(yong)(yong)冷水清洗、涼(liang)干(gan)、裝桶、蠟(la)封保(bao)存。