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真空燒結爐在特殊材料制備中面臨哪些挑戰?如何解決?
發布時間:2023-10-14   瀏覽:294次

  真空燒結爐在特殊材料(如高溫合金、陶瓷等)制備中面臨哪些挑戰?如何解決?

  真空燒結爐作為材料制備領域的重要設備,在特殊材料的制備過程中扮演著至關重要的角色。高溫合金、陶瓷等特殊材料因其獨特的物理和化學性質,對燒結設備的性能要求極高。然而,在真空燒結爐制備這些特殊材料時,往往會面臨一系列挑戰。真空燒結爐廠家八佳(jia)電氣(qi)將對這(zhe)些挑戰進(jin)行詳細分析,并提出相(xiang)應的(de)解決方案。

  一、真(zhen)空燒結爐在特殊材料制備(bei)中的挑戰

  高溫均勻性挑戰

  高(gao)溫(wen)合金(jin)和陶瓷(ci)等材料的(de)燒(shao)結(jie)溫(wen)度(du)往(wang)(wang)往(wang)(wang)非常高(gao),且(qie)需要(yao)保持一(yi)定(ding)的(de)溫(wen)度(du)均(jun)勻(yun)性(xing)。然(ran)而,真空燒(shao)結(jie)爐(lu)在加熱(re)過程中,由于熱(re)傳導(dao)和熱(re)輻射的(de)不(bu)均(jun)勻(yun)性(xing),往(wang)(wang)往(wang)(wang)難以實(shi)現精確的(de)溫(wen)度(du)控制。這可(ke)能導(dao)致(zhi)材料在燒(shao)結(jie)過程中出現熱(re)應力(li)、變形或開裂等問(wen)題(ti),嚴重影響(xiang)產品質(zhi)量。

真空燒結爐

  真空度要求嚴格

  特(te)殊材(cai)料的(de)制備(bei)對真(zhen)空(kong)度(du)(du)的(de)要求非常嚴(yan)格(ge),因為(wei)高(gao)真(zhen)空(kong)環境可以有效減少材(cai)料表面的(de)氧化和污(wu)染(ran),保證材(cai)料的(de)純凈(jing)度(du)(du)和性能。然(ran)而(er)(er),在實際操(cao)作中,由(you)于真(zhen)空(kong)系統可能存(cun)在泄漏、污(wu)染(ran)等問題,導(dao)致真(zhen)空(kong)度(du)(du)無法達到(dao)理想狀態,從而(er)(er)影響材(cai)料的(de)燒結效果。

  材料與爐膛的匹配性

  不同材(cai)(cai)(cai)料的熱膨(peng)脹系(xi)數、導熱系(xi)數等(deng)物理性質存(cun)在差(cha)異,這要求真(zhen)空(kong)燒結(jie)(jie)爐的爐膛材(cai)(cai)(cai)料、結(jie)(jie)構等(deng)必須與(yu)所制備的材(cai)(cai)(cai)料相匹配(pei)。然(ran)而,在實際應(ying)用中(zhong),很難找(zhao)到完全(quan)匹配(pei)的材(cai)(cai)(cai)料和(he)爐膛結(jie)(jie)構,這可(ke)能(neng)導致材(cai)(cai)(cai)料在燒結(jie)(jie)過程中(zhong)出現脫落、龜裂等(deng)問題(ti)。

  燒結(jie)過程中氣(qi)體排放與污染控制

  在燒結(jie)過程中(zhong),材料內部的(de)氣體和雜質需要排出,但這些氣體往往含有(you)有(you)毒有(you)害物質。如何在保證燒結(jie)效(xiao)果的(de)同時(shi),有(you)效(xiao)控制(zhi)氣體排放和環(huan)境(jing)污染,是真空燒結(jie)爐(lu)面臨(lin)的(de)一個重要挑戰(zhan)。

  二、解決方案

  提(ti)高溫度(du)控(kong)制精度(du)

  針對高溫(wen)(wen)均勻性(xing)挑戰,可以通過優化加熱元件的(de)布局、改進(jin)溫(wen)(wen)度(du)(du)控制系統等(deng)方式提高溫(wen)(wen)度(du)(du)控制精度(du)(du)。例如,采用先(xian)進(jin)的(de)溫(wen)(wen)度(du)(du)傳感器和(he)控制系統,實時監測爐膛內(nei)各點的(de)溫(wen)(wen)度(du)(du),并根據需要進(jin)行調整,以實現精確的(de)溫(wen)(wen)度(du)(du)控制。

  加強真空系(xi)統維護(hu)與管(guan)理

  為確(que)保真空(kong)度(du)達到理(li)想狀態,需要加(jia)強(qiang)對真空(kong)系統的維(wei)護與(yu)管(guan)理(li)。定期檢(jian)查真空(kong)泵、真空(kong)管(guan)道等部件的工作狀態,及時更換磨損件和密封件,避(bi)免泄漏和污染。同時,采用高-效的過濾器(qi)和吸附劑,減少氣體中的雜質(zhi)和污染物。

  優化爐膛結構與材料選(xuan)擇

  針對(dui)材(cai)料(liao)(liao)與爐(lu)膛的匹配(pei)性問題,可以(yi)通過優化爐(lu)膛結構(gou)和(he)(he)材(cai)料(liao)(liao)選擇來解決(jue)。根據所制備材(cai)料(liao)(liao)的物(wu)理(li)性質,選擇合適的爐(lu)膛材(cai)料(liao)(liao)和(he)(he)結構(gou),以(yi)減少熱(re)應力和(he)(he)變形。同時(shi),采用先進(jin)的涂層技術,提(ti)高(gao)(gao)爐(lu)膛表面的耐高(gao)(gao)溫(wen)性能和(he)(he)抗腐蝕性。

  加強(qiang)氣體排(pai)放(fang)與污染控制

  在燒結過程中(zhong),需要采取有(you)(you)效措施(shi)控(kong)制氣(qi)體排放和(he)環境污染。例如,安裝氣(qi)體收集和(he)處理系統,對排放的氣(qi)體進行過濾和(he)凈(jing)化處理,減少有(you)(you)害氣(qi)體對環境和(he)人體的影(ying)響。同時,加強環保意識培訓,提(ti)高操作人員的環保意識和(he)操作技能。

  真(zhen)(zhen)空(kong)燒結爐在特(te)(te)殊材(cai)(cai)(cai)料(liao)制(zhi)備中面臨(lin)一系列挑戰,但通過提高溫度(du)控制(zhi)精度(du)、加強真(zhen)(zhen)空(kong)系統(tong)維護與管理(li)、優化爐膛(tang)結構(gou)與材(cai)(cai)(cai)料(liao)選(xuan)擇(ze)以及加強氣(qi)體排放與污染控制(zhi)等措(cuo)施,可(ke)以有效解決這(zhe)些挑戰。這(zhe)將有助于提高特(te)(te)殊材(cai)(cai)(cai)料(liao)制(zhi)備的效率和質量,推(tui)動材(cai)(cai)(cai)料(liao)科學的發展和進步。


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鋰(li)離(li)子(zi)電(dian)池(chi)作(zuo)(zuo)為目前(qian)(qian)主流的(de)(de)(de)(de)(de)(de)(de)(de)儲能(neng)(neng)(neng)(neng)(neng)(neng)器件(jian),其(qi)電(dian)極材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)的(de)(de)(de)(de)(de)(de)(de)(de)性(xing)(xing)(xing)能(neng)(neng)(neng)(neng)(neng)(neng)對電(dian)池(chi)性(xing)(xing)(xing)能(neng)(neng)(neng)(neng)(neng)(neng)至關(guan)重(zhong)(zhong)要(yao)。氣(qi)(qi)(qi)(qi)(qi)(qi)相(xiang)沉(chen)(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)爐(lu)(lu)(lu)(lu)可用(yong)(yong)(yong)(yong)(yong)于制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)(bei)鋰(li)離(li)子(zi)電(dian)池(chi)的(de)(de)(de)(de)(de)(de)(de)(de)正負(fu)極材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao),如(ru)硅(gui)基(ji)(ji)負(fu)極材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)、鋰(li)鐵(tie)磷(lin)酸鹽正極材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)等(deng)。通(tong)(tong)過(guo)氣(qi)(qi)(qi)(qi)(qi)(qi)相(xiang)沉(chen)(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)技(ji)術,可以實(shi)現材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)的(de)(de)(de)(de)(de)(de)(de)(de)納米(mi)化(hua)、均勻化(hua),提(ti)(ti)高(gao)(gao)(gao)(gao)電(dian)極材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)的(de)(de)(de)(de)(de)(de)(de)(de)比容量(liang)和(he)循環(huan)(huan)(huan)穩定性(xing)(xing)(xing)。  燃料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)電(dian)池(chi)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)(bei)  燃料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)電(dian)池(chi)作(zuo)(zuo)為一(yi)種(zhong)高(gao)(gao)(gao)(gao)-效(xiao)、環(huan)(huan)(huan)保(bao)的(de)(de)(de)(de)(de)(de)(de)(de)能(neng)(neng)(neng)(neng)(neng)(neng)源(yuan)(yuan)(yuan)(yuan)轉(zhuan)換技(ji)術,在(zai)(zai)(zai)新(xin)(xin)能(neng)(neng)(neng)(neng)(neng)(neng)源(yuan)(yuan)(yuan)(yuan)汽(qi)車(che)、分(fen)(fen)布式發(fa)(fa)電(dian)等(deng)領(ling)(ling)域(yu)具(ju)有(you)(you)(you)廣(guang)泛應(ying)(ying)用(yong)(yong)(yong)(yong)(yong)前(qian)(qian)景(jing)。氣(qi)(qi)(qi)(qi)(qi)(qi)相(xiang)沉(chen)(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)爐(lu)(lu)(lu)(lu)可用(yong)(yong)(yong)(yong)(yong)于制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)(bei)燃料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)電(dian)池(chi)的(de)(de)(de)(de)(de)(de)(de)(de)電(dian)極材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao),如(ru)鉑(bo)基(ji)(ji)催(cui)化(hua)劑、碳納米(mi)管等(deng)。這(zhe)些(xie)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)具(ju)有(you)(you)(you)優(you)異的(de)(de)(de)(de)(de)(de)(de)(de)催(cui)化(hua)性(xing)(xing)(xing)能(neng)(neng)(neng)(neng)(neng)(neng)和(he)導電(dian)性(xing)(xing)(xing)能(neng)(neng)(neng)(neng)(neng)(neng),有(you)(you)(you)助于提(ti)(ti)高(gao)(gao)(gao)(gao)燃料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)電(dian)池(chi)的(de)(de)(de)(de)(de)(de)(de)(de)能(neng)(neng)(neng)(neng)(neng)(neng)量(liang)轉(zhuan)換效(xiao)率。  二、氣(qi)(qi)(qi)(qi)(qi)(qi)相(xiang)沉(chen)(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)爐(lu)(lu)(lu)(lu)在(zai)(zai)(zai)新(xin)(xin)能(neng)(neng)(neng)(neng)(neng)(neng)源(yuan)(yuan)(yuan)(yuan)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)(bei)中(zhong)(zhong)的(de)(de)(de)(de)(de)(de)(de)(de)優(you)勢(shi)  高(gao)(gao)(gao)(gao)純度(du)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)(bei)  氣(qi)(qi)(qi)(qi)(qi)(qi)相(xiang)沉(chen)(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)爐(lu)(lu)(lu)(lu)通(tong)(tong)過(guo)氣(qi)(qi)(qi)(qi)(qi)(qi)相(xiang)反應(ying)(ying)在(zai)(zai)(zai)基(ji)(ji)體表面沉(chen)(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)薄(bo)膜,能(neng)(neng)(neng)(neng)(neng)(neng)夠(gou)實(shi)現高(gao)(gao)(gao)(gao)純度(du)的(de)(de)(de)(de)(de)(de)(de)(de)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)(bei)。在(zai)(zai)(zai)新(xin)(xin)能(neng)(neng)(neng)(neng)(neng)(neng)源(yuan)(yuan)(yuan)(yuan)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)(bei)過(guo)程中(zhong)(zhong),高(gao)(gao)(gao)(gao)純度(du)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)是(shi)保(bao)證器件(jian)性(xing)(xing)(xing)能(neng)(neng)(neng)(neng)(neng)(neng)穩定的(de)(de)(de)(de)(de)(de)(de)(de)關(guan)鍵。氣(qi)(qi)(qi)(qi)(qi)(qi)相(xiang)沉(chen)(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)爐(lu)(lu)(lu)(lu)能(neng)(neng)(neng)(neng)(neng)(neng)夠(gou)有(you)(you)(you)效(xiao)去除雜質,提(ti)(ti)高(gao)(gao)(gao)(gao)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)的(de)(de)(de)(de)(de)(de)(de)(de)純度(du),從而滿(man)足新(xin)(xin)能(neng)(neng)(neng)(neng)(neng)(neng)源(yuan)(yuan)(yuan)(yuan)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)對高(gao)(gao)(gao)(gao)性(xing)(xing)(xing)能(neng)(neng)(neng)(neng)(neng)(neng)的(de)(de)(de)(de)(de)(de)(de)(de)需求。  精確(que)控制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)  氣(qi)(qi)(qi)(qi)(qi)(qi)相(xiang)沉(chen)(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)爐(lu)(lu)(lu)(lu)具(ju)有(you)(you)(you)精確(que)的(de)(de)(de)(de)(de)(de)(de)(de)工(gong)藝參(can)數(shu)控制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)能(neng)(neng)(neng)(neng)(neng)(neng)力,可以實(shi)現對沉(chen)(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)速率、溫度(du)、氣(qi)(qi)(qi)(qi)(qi)(qi)氛等(deng)關(guan)鍵參(can)數(shu)的(de)(de)(de)(de)(de)(de)(de)(de)精確(que)調節。這(zhe)使得(de)氣(qi)(qi)(qi)(qi)(qi)(qi)相(xiang)沉(chen)(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)爐(lu)(lu)(lu)(lu)能(neng)(neng)(neng)(neng)(neng)(neng)夠(gou)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)(bei)出(chu)(chu)具(ju)有(you)(you)(you)特定結(jie)構(gou)和(he)性(xing)(xing)(xing)能(neng)(neng)(neng)(neng)(neng)(neng)的(de)(de)(de)(de)(de)(de)(de)(de)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao),滿(man)足新(xin)(xin)能(neng)(neng)(neng)(neng)(neng)(neng)源(yuan)(yuan)(yuan)(yuan)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)(bei)中(zhong)(zhong)對材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)結(jie)構(gou)、形貌和(he)性(xing)(xing)(xing)能(neng)(neng)(neng)(neng)(neng)(neng)的(de)(de)(de)(de)(de)(de)(de)(de)要(yao)求。  高(gao)(gao)(gao)(gao)-效(xiao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)(bei)  氣(qi)(qi)(qi)(qi)(qi)(qi)相(xiang)沉(chen)(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)爐(lu)(lu)(lu)(lu)采用(yong)(yong)(yong)(yong)(yong)連(lian)續沉(chen)(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)的(de)(de)(de)(de)(de)(de)(de)(de)方(fang)式,能(neng)(neng)(neng)(neng)(neng)(neng)夠(gou)實(shi)現高(gao)(gao)(gao)(gao)-效(xiao)的(de)(de)(de)(de)(de)(de)(de)(de)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)(bei)。在(zai)(zai)(zai)新(xin)(xin)能(neng)(neng)(neng)(neng)(neng)(neng)源(yuan)(yuan)(yuan)(yuan)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)(bei)中(zhong)(zhong),高(gao)(gao)(gao)(gao)-效(xiao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)(bei)意味著(zhu)更(geng)(geng)短的(de)(de)(de)(de)(de)(de)(de)(de)生產周期和(he)更(geng)(geng)低的(de)(de)(de)(de)(de)(de)(de)(de)成(cheng)(cheng)(cheng)本(ben)。氣(qi)(qi)(qi)(qi)(qi)(qi)相(xiang)沉(chen)(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)爐(lu)(lu)(lu)(lu)的(de)(de)(de)(de)(de)(de)(de)(de)高(gao)(gao)(gao)(gao)-效(xiao)性(xing)(xing)(xing)使得(de)其(qi)在(zai)(zai)(zai)大規模生產新(xin)(xin)能(neng)(neng)(neng)(neng)(neng)(neng)源(yuan)(yuan)(yuan)(yuan)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)方(fang)面具(ju)有(you)(you)(you)顯著(zhu)優(you)勢(shi)。  三、結(jie)論  氣(qi)(qi)(qi)(qi)(qi)(qi)相(xiang)沉(chen)(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)爐(lu)(lu)(lu)(lu)在(zai)(zai)(zai)新(xin)(xin)能(neng)(neng)(neng)(neng)(neng)(neng)源(yuan)(yuan)(yuan)(yuan)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)(bei)中(zhong)(zhong)的(de)(de)(de)(de)(de)(de)(de)(de)應(ying)(ying)用(yong)(yong)(yong)(yong)(yong)廣(guang)泛且深入(ru),其(qi)高(gao)(gao)(gao)(gao)純度(du)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)(bei)、精確(que)控制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)和(he)高(gao)(gao)(gao)(gao)-效(xiao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)(bei)等(deng)優(you)勢(shi)使得(de)其(qi)成(cheng)(cheng)(cheng)為新(xin)(xin)能(neng)(neng)(neng)(neng)(neng)(neng)源(yuan)(yuan)(yuan)(yuan)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)(bei)領(ling)(ling)域(yu)的(de)(de)(de)(de)(de)(de)(de)(de)重(zhong)(zhong)要(yao)設備(bei)(bei)(bei)(bei)(bei)(bei)(bei)(bei)。隨著(zhu)新(xin)(xin)能(neng)(neng)(neng)(neng)(neng)(neng)源(yuan)(yuan)(yuan)(yuan)技(ji)術的(de)(de)(de)(de)(de)(de)(de)(de)不斷發(fa)(fa)展,氣(qi)(qi)(qi)(qi)(qi)(qi)相(xiang)沉(chen)(chen)(chen)(chen)積(ji)(ji)(ji)(ji)(ji)爐(lu)(lu)(lu)(lu)將在(zai)(zai)(zai)新(xin)(xin)能(neng)(neng)(neng)(neng)(neng)(neng)源(yuan)(yuan)(yuan)(yuan)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)(liao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)(bei)領(ling)(ling)域(yu)發(fa)(fa)揮更(geng)(geng)加重(zhong)(zhong)要(yao)的(de)(de)(de)(de)(de)(de)(de)(de)作(zuo)(zuo)用(yong)(yong)(yong)(yong)(yong),推動(dong)新(xin)(xin)能(neng)(neng)(neng)(neng)(neng)(neng)源(yuan)(yuan)(yuan)(yuan)產業(ye)的(de)(de)(de)(de)(de)(de)(de)(de)快速發(fa)(fa)展。

08 March 2021
真空燒結爐余熱回收系統有哪些

真空燒結爐余熱回收系統有哪些

  真(zhen)空(kong)(kong)(kong)(kong)(kong)燒(shao)(shao)結(jie)爐余熱(re)(re)(re)回(hui)(hui)收(shou)(shou)系(xi)統有(you)哪(na)些   真(zhen)空(kong)(kong)(kong)(kong)(kong)燒(shao)(shao)結(jie)爐提高(gao)熱(re)(re)(re)效(xiao)率的(de)(de)主要(yao)手段(duan)是降(jiang)(jiang)(jiang)低(di)煙(yan)(yan)氣(qi)(qi)(qi)(qi)溫(wen)(wen)(wen)度。通常(chang),在(zai)(zai)(zai)相(xiang)同(tong)的(de)(de)空(kong)(kong)(kong)(kong)(kong)氣(qi)(qi)(qi)(qi)過量系(xi)數下(xia),燒(shao)(shao)結(jie)爐的(de)(de)溫(wen)(wen)(wen)度從15°C升高(gao)到20°C,熱(re)(re)(re)效(xiao)率降(jiang)(jiang)(jiang)低(di)約1%。燒(shao)(shao)結(jie)爐的(de)(de)粗略(lve)估算的(de)(de)運(yun)(yun)行(xing)效(xiao)率,可以(yi)通過工(gong)(gong)地(di)運(yun)(yun)行(xing)期間的(de)(de)工(gong)(gong)地(di)彈性值獲得。實際上,該值取決于(yu)燃(ran)(ran)料(liao)。如(ru)果您不(bu)糾正(zheng)準(zhun)確的(de)(de)數據,則需(xu)要(yao)進(jin)行(xing)詳(xiang)細計算。   真(zhen)空(kong)(kong)(kong)(kong)(kong)燒(shao)(shao)結(jie)爐余熱(re)(re)(re)回(hui)(hui)收(shou)(shou)系(xi)統通常(chang)有(you)兩種類型(xing)。   1.煙(yan)(yan)霧被用作高(gao)溫(wen)(wen)(wen)熱(re)(re)(re)源(yuan)加(jia)熱(re)(re)(re)系(xi)統的(de)(de)外部介質,例如(ru),熱(re)(re)(re)管(guan)(guan)蒸發器(qi)被用于(yu)產(chan)生蒸汽或加(jia)熱(re)(re)(re)導熱(re)(re)(re)油(you)。對(dui)于(yu)溫(wen)(wen)(wen)度下(xia)降(jiang)(jiang)(jiang)后的(de)(de)煙(yan)(yan)氣(qi)(qi)(qi)(qi),使用熱(re)(re)(re)管(guan)(guan)空(kong)(kong)(kong)(kong)(kong)調和輔助(zhu)燃(ran)(ran)燒(shao)(shao)空(kong)(kong)(kong)(kong)(kong)氣(qi)(qi)(qi)(qi)熱(re)(re)(re)量進(jin)一步降(jiang)(jiang)(jiang)低(di)煙(yan)(yan)氣(qi)(qi)(qi)(qi)排放溫(wen)(wen)(wen)度。   在(zai)(zai)(zai)系(xi)統流程中(zhong),在(zai)(zai)(zai)真(zhen)空(kong)(kong)(kong)(kong)(kong)燒(shao)(shao)結(jie)爐中(zhong)產(chan)生的(de)(de)高(gao)溫(wen)(wen)(wen)煙(yan)(yan)霧首先進(jin)入(ru)熱(re)(re)(re)管(guan)(guan)蒸發器(qi),與軟水進(jin)行(xing)熱(re)(re)(re)交換以(yi)產(chan)生蒸汽,同(tong)時,當(dang)煙(yan)(yan)霧溫(wen)(wen)(wen)度下(xia)降(jiang)(jiang)(jiang)時,它進(jin)入(ru)熱(re)(re)(re)管(guan)(guan)空(kong)(kong)(kong)(kong)(kong)預測器(qi)。它與燃(ran)(ran)燒(shao)(shao)輔助(zhu)空(kong)(kong)(kong)(kong)(kong)氣(qi)(qi)(qi)(qi)進(jin)行(xing)熱(re)(re)(re)交換,并在(zai)(zai)(zai)設計煙(yan)(yan)氣(qi)(qi)(qi)(qi)溫(wen)(wen)(wen)度后排放到煙(yan)(yan)囪中(zhong)。   2.對(dui)于(yu)熱(re)(re)(re)煙(yan)(yan),僅在(zai)(zai)(zai)熱(re)(re)(re)管(guan)(guan)中(zhong)安裝一個空(kong)(kong)(kong)(kong)(kong)的(de)(de)備(bei)用煙(yan)(yan)并與燃(ran)(ran)燒(shao)(shao)輔助(zhu)空(kong)(kong)(kong)(kong)(kong)氣(qi)(qi)(qi)(qi)進(jin)行(xing)熱(re)(re)(re)交換,降(jiang)(jiang)(jiang)低(di)煙(yan)(yan)的(de)(de)溫(wen)(wen)(wen)度,然后將其放回(hui)(hui)大氣(qi)(qi)(qi)(qi)中(zhong)。   在(zai)(zai)(zai)系(xi)統流程中(zhong),在(zai)(zai)(zai)真(zhen)空(kong)(kong)(kong)(kong)(kong)燒(shao)(shao)結(jie)爐中(zhong)產(chan)生的(de)(de)高(gao)溫(wen)(wen)(wen)氣(qi)(qi)(qi)(qi)體進(jin)入(ru)熱(re)(re)(re)管(guan)(guan)空(kong)(kong)(kong)(kong)(kong)調器(qi)并與輔助(zhu)燃(ran)(ran)料(liao)空(kong)(kong)(kong)(kong)(kong)氣(qi)(qi)(qi)(qi)進(jin)行(xing)熱(re)(re)(re)交換,當(dang)熱(re)(re)(re)交換完成時,它會釋放到煙(yan)(yan)囪中(zhong)。   以(yi)上就是真(zhen)空(kong)(kong)(kong)(kong)(kong)甩帶爐廠家分享(xiang)的(de)(de)內(nei)容。如(ru)果您有(you)需(xu)要(yao),歡迎咨(zi)詢(xun)。