真(zhen)空(kong)(kong)(kong)(kong)甩(shuai)帶(dai)(dai)爐(lu)(lu)(lu)淬(cui)(cui)火方(fang)式(shi)及(ji)(ji)維修(xiu)方(fang)法(fa)(fa)
真(zhen)空(kong)(kong)(kong)(kong)甩(shuai)帶(dai)(dai)爐(lu)(lu)(lu)中(zhong)(zhong)的(de)(de)(de)主要(yao)結(jie)(jie)(jie)構(gou)(gou)部件(jian)(jian)影響設(she)備安全性(xing)的(de)(de)(de)爐(lu)(lu)(lu)殼、爐(lu)(lu)(lu)門(men)及(ji)(ji)齒圈(quan)的(de)(de)(de)結(jie)(jie)(jie)構(gou)(gou)組(zu)成。由(you)于真(zhen)空(kong)(kong)(kong)(kong)氣(qi)(qi)淬(cui)(cui)爐(lu)(lu)(lu)在(zai)正壓(ya)(ya)和(he)(he)負壓(ya)(ya)反復交替(ti)使用(yong)(yong)(yong)(yong)的(de)(de)(de)特(te)殊性(xing),為了保(bao)(bao)證設(she)備使用(yong)(yong)(yong)(yong)的(de)(de)(de)安全性(xing)同時(shi)實現設(she)備的(de)(de)(de)經濟(ji)性(xing),對爐(lu)(lu)(lu)殼和(he)(he)齒圈(quan)通(tong)過計(ji)算法(fa)(fa)、查(cha)圖(tu)法(fa)(fa)進行理論計(ji)算,并采用(yong)(yong)(yong)(yong)有(you)(you)限元(yuan)分析法(fa)(fa)對結(jie)(jie)(jie)構(gou)(gou)進行安全性(xing)分析。通(tong)過力學模型(xing)對設(she)計(ji)結(jie)(jie)(jie)構(gou)(gou)中(zhong)(zhong)的(de)(de)(de)薄弱環節進行結(jie)(jie)(jie)構(gou)(gou)優化,達到結(jie)(jie)(jie)構(gou)(gou)安全性(xing)的(de)(de)(de)要(yao)求。
真(zhen)空(kong)(kong)(kong)(kong)甩(shuai)帶(dai)(dai)爐(lu)(lu)(lu)的(de)(de)(de)真(zhen)空(kong)(kong)(kong)(kong)中(zhong)(zhong)的(de)(de)(de)淬(cui)(cui)火有(you)(you)氣(qi)(qi)淬(cui)(cui)和(he)(he)液(ye)淬(cui)(cui)兩種。氣(qi)(qi)淬(cui)(cui)即將工件(jian)(jian)在(zai)真(zhen)空(kong)(kong)(kong)(kong)加(jia)熱(re)(re)(re)后向冷卻室中(zhong)(zhong)充以高(gao)(gao)純度中(zhong)(zhong)性(xing)氣(qi)(qi)體(如(ru)氮(dan))進行冷卻。適用(yong)(yong)(yong)(yong)于氣(qi)(qi)淬(cui)(cui)的(de)(de)(de)有(you)(you)高(gao)(gao)速(su)鋼和(he)(he)高(gao)(gao)碳(tan)高(gao)(gao)鉻(ge)鋼等馬氏體臨界冷卻速(su)度較低(di)(di)的(de)(de)(de)材料。液(ye)淬(cui)(cui)是將工件(jian)(jian)在(zai)加(jia)熱(re)(re)(re)室中(zhong)(zhong)加(jia)熱(re)(re)(re)后,移至冷卻室中(zhong)(zhong)充入(ru)高(gao)(gao)純氮(dan)氣(qi)(qi)并立即送入(ru)淬(cui)(cui)火油(you)(you)(you)(you)(you)槽,快(kuai)速(su)冷卻。如(ru)果需要(yao)高(gao)(gao)的(de)(de)(de)表(biao)面質量,工件(jian)(jian)真(zhen)空(kong)(kong)(kong)(kong)淬(cui)(cui)火和(he)(he)固(gu)溶熱(re)(re)(re)處(chu)理后的(de)(de)(de)回火和(he)(he)沉淀硬化仍應(ying)在(zai)真(zhen)空(kong)(kong)(kong)(kong)爐(lu)(lu)(lu)中(zhong)(zhong)進行。
真(zhen)空(kong)(kong)(kong)(kong)甩(shuai)帶(dai)(dai)爐(lu)(lu)(lu)門(men)密封圈(quan)是否(fou)受損,如(ru)果密封圈(quan)上(shang)有(you)(you)污(wu)物存在(zai),巨力變壓(ya)(ya)器(qi)應(ying)及(ji)(ji)時(shi)進行清(qing)潔,***好用(yong)(yong)(yong)(yong)棉(mian)(mian)布(bu)蘸(zhan)(zhan)酒(jiu)精擦(ca)拭(shi)后涂(tu)真(zhen)空(kong)(kong)(kong)(kong)脂。檢(jian)查(cha)爐(lu)(lu)(lu)內(nei)加(jia)熱(re)(re)(re)元(yuan)件(jian)(jian)爐(lu)(lu)(lu)床、鉬屏是否(fou)完好,損壞的(de)(de)(de)零部件(jian)(jian)要(yao)及(ji)(ji)時(shi)維修(xiu)和(he)(he)更換。爐(lu)(lu)(lu)內(nei)有(you)(you)污(wu)染時(shi),用(yong)(yong)(yong)(yong)吸(xi)塵器(qi)吸(xi)去(qu)灰(hui)塵寧波除塵器(qi),并用(yong)(yong)(yong)(yong)綢布(bu)蘸(zhan)(zhan)酒(jiu)精擦(ca)拭(shi)加(jia)熱(re)(re)(re)室反射屏及(ji)(ji)加(jia)熱(re)(re)(re)元(yuan)件(jian)(jian);若爐(lu)(lu)(lu)體內(nei)壁(bi)有(you)(you)油(you)(you)(you)(you)(you)污(wu)時(shi),先用(yong)(yong)(yong)(yong)棉(mian)(mian)布(bu)蘸(zhan)(zhan)汽油(you)(you)(you)(you)(you)除去(qu)油(you)(you)(you)(you)(you)污(wu),再(zai)用(yong)(yong)(yong)(yong)棉(mian)(mian)布(bu)蘸(zhan)(zhan)酒(jiu)精擦(ca)拭(shi)。
真(zhen)空(kong)(kong)(kong)(kong)熔煉爐(lu)(lu)(lu)每次工作(zuo)結(jie)(jie)(jie)束,應(ying)抽到一定真(zhen)空(kong)(kong)(kong)(kong)度下保(bao)(bao)存。檢(jian)查(cha)機械(xie)(xie)泵(beng)油(you)(you)(you)(you)(you)位,在(zai)油(you)(you)(you)(you)(you)位低(di)(di)于標記線時(shi)應(ying)補加(jia)新油(you)(you)(you)(you)(you)至油(you)(you)(you)(you)(you)標處(chu);當(dang)發現機械(xie)(xie)泵(beng)油(you)(you)(you)(you)(you)有(you)(you)乳化#油(you)(you)(you)(you)(you)水(shui)混合物,粘稠(chou)并泛(fan)白色$現象時(shi),要(yao)及(ji)(ji)時(shi)更換舊(jiu)油(you)(you)(you)(you)(you),其方(fang)法(fa)(fa)是擰開機械(xie)(xie)泵(beng)放(fang)油(you)(you)(you)(you)(you)孔(kong)壓(ya)(ya)帽(mao)(mao),放(fang)出舊(jiu)油(you)(you)(you)(you)(you),從(cong)(cong)加(jia)油(you)(you)(you)(you)(you)孔(kong)加(jia)入(ru)少許新油(you)(you)(you)(you)(you),沖洗泵(beng)腔次,然后擰緊(jin)機械(xie)(xie)泵(beng)放(fang)油(you)(you)(you)(you)(you)孔(kong)壓(ya)(ya)帽(mao)(mao),從(cong)(cong)加(jia)油(you)(you)(you)(you)(you)孔(kong)加(jia)注新油(you)(you)(you)(you)(you)至標處(chu)不宜過多,擰緊(jin)機械(xie)(xie)泵(beng)加(jia)油(you)(you)(you)(you)(you)孔(kong)壓(ya)(ya)帽(mao)(mao)。在(zai)此過程中(zhong)(zhong),要(yao)防止加(jia)放(fang)油(you)(you)(you)(you)(you)孔(kong)密封圈(quan)損壞,如(ru)有(you)(you)損壞即時(shi)更換。每班結(jie)(jie)(jie)束后,用(yong)(yong)(yong)(yong)棉(mian)(mian)布(bu)擦(ca)拭(shi)爐(lu)(lu)(lu)體外表(biao),清(qing)除機械(xie)(xie)泵(beng)和(he)(he)擴散泵(beng)上(shang)的(de)(de)(de)灰(hui)塵和(he)(he)油(you)(you)(you)(you)(you)污(wu)。